ar0940t602007b

Remove/install turbocharger on left side of vehicle

Type ar · topic 09.40 · version 0101 · 2005-07-12

Applies to: ENGINE 402.970, 446.938 in MODEL 613.455 /485

Where it sits

Function group 1 Engine › 09 Air intake, turbocharging › 09.40 Turbocharger — Series 613 (models 455, 485)

EinPAS 15 Engine › 15.30 Air intake/charging › 15.30.51 Exhaust gas turbocharger — Series 613 (models 455, 485)

Also applies to engines/gearboxes: 402 970, 446 938

AR09.40-T-6020-07B

Remove/install turbocharger on left side of vehicle

Turbocharger

Number

Designation

Engine 402.970

Engine 446.938

BA09.40-N-1002-01H

Bolt of oil pressure line to turbocharger

Nm

25

25

BA09.40-N-1003-01H

Bolt of oil return flow line to turbocharger

Nm

25

25

Exhaust manifold

Number

Designation

Engine 402.970

Engine 446.938

BA14.10-N-1008-01E

Nut of flap connection to turbocharger

Nm

50

50

BA14.10-N-1009-01E

Nut of transverse exhaust pipe to flap connection

Nm

50

50

BA14.10-N-1010-01E

Nut of exhaust forked pipe to turbocharger

Nm

50

50

Remove/install turbocharger on left side of vehicle

Torque wrench

000 589 64 21 00

Remove/install turbocharger on left side of vehicle

T09.40-0011-01

1 Slacken hose strap (1) at the connections of the charge air pipe (2) and detach charge air pipe from left-hand turbocharger (3).

Remove/install turbocharger on left side of vehicle

T09.40-0012-01

2 Unscrew nuts at flange (4) and push transverse exhaust pipe (5) slightly to the side.

The flap connection (6) remains on the transverse exhaust pipe when removing and installing.

Remove/install turbocharger on left side of vehicle

T09.40-0013-01

3 Detach compressed air line (7) from engine brake cylinder (8).

Only on engines fitted with engine brake flap.

Remove/install turbocharger on left side of vehicle

T09.40-0014-01

4 Detach oil pressure line (9) .

Installation: Install new seals/gaskets. Before connecting the oil pressure line (9), fill bearing housing with clean engine oil through oil inlet hole. When doing this, turn the rotating parts by hand so that the bearings are provided with a film of oil.

Remove/install turbocharger on left side of vehicle

T09.40-0015-01

5 Detach oil return flow line (10) .

Installation: Check whether hose strap and connecting hose (11) can be re-used.

Remove/install turbocharger on left side of vehicle

T09.40-0016-01

6 Unscrew nuts at flange (12) and detach turbocharger (13) from exhaust forked pipe.

Installation: Install new nuts.

7 Install in the reverse order.