001 589 73 21 00
Hand vacuum pump
201 589 13 21 00
Vacuum tester
Remove
1 | Detach control line (1) from wastegate aneroid capsule (2). |
2 | Engine 651 in model 205, 222, 253 |
The locking plate is mounted over the nuts (4, 5) on the control rod (3). |
3 | Loosen nut (5). |
4 | Unscrew nut (4) on control rod (3). |
5 | Unscrew nuts (6) on wastegate aneroid capsule (2). |
6 | Remove wastegate aneroid capsule (2). |
P09.40-2335-04
Install
7 | Introduce wastegate aneroid capsule (2). |
Lead control rod (3) through the hole in the lever mounting bolt (7). |
8 | Tighten nuts (6) . |
Observe tightening torque. |
9 | Screw nut (5) in the direction of wastegate aneroid capsule (2). |
in order to achieve the necessary clearance of the control rod (3). |
10 | Actuate wastegate aneroid capsule (2) up to the end stop with vacuum. |
If the wastegate aneroid capsule (2) is new, actuate this a number of times with a vacuum using a manual vacuum pump and a vacuum tester of at least 700 mbar. |
11 | Press lever (7) up to the end stop in the direction of wastegate aneroid capsule (2) and hold. |
12 | Screw on nut (4) with zero clearance up to lever (7). |
13 | Mark nut (4) and screw by exactly two further revolutions onto the thread. |
In order to achieve the necessary pretension. |
14 | Secure the control rod (3) against adjustment by locking the nut (5) against the nut (4). |
Hold nut (4) firmly in the process using a counter wrench. |
15 | Secure nuts (4, 5, 6) using yellow locking paint. |
16 | Engine 651 in model 205, 222 |
17 | Place control line (1) on connection for wastegate aneroid capsule (2). |