Seal unit pump's intermediate plate

AR07.15-B-8960B

Seal unit pump's intermediate plate

12.02.16



Remove



For all work to be performed in the injection unit, special attention should be given to the perfect cleaning

1

Remove the injection unit

Applicable to 457.9 vehicles 382, ​​634, 664, 693, 696

AR07.15-B-8950B

Applicable to 457.9, 460.984 vehicles 634, 958

AR07.15-B-8950TC

2

Clean the injection unit (1)

Plug the holes in the injection unit to prevent dirt and cleaners from entering.

3

Remove the sealing rings (8, 9) from the injection unit (1)

4

Mark the position of the interposer (3) relative to the injection unit body (arrow A) and prop the injection unit on the thrust plate (7)

For marking, use a tracer tip or a pencil. Do not use a punching tool (tapping).

5

Remove the screws (6) and remove the electromagnet (4) together with the interposer (3) and the nameplate (5)

First, remove the paint residues from the heads of the screws (arrow B).



*904589021000

6

Remove the interposer (3) and the nameplate (5) from the electromagnet (4)

Clean the sealing surface of the electromagnet (4). Clean the nameplate (5) and remove the paint from the screw heads supporting area.

7

Remove the seals (2) and clean the interposer (3)

Be careful not to damage the sealing surfaces.

8

Mark the crosspiece (1.2) and the armature plate (1.1) in relation to the body of the injection unit (1) (arrow C)

Mark using a pencil. Do not use a tracer tip or a punching tool. The crosspiece (1.2) should not be displaced or forced.

9

Clean the sealing surfaces on the body of the injection unit (1), the crosspiece (1.2) and the armature plate (1.1)

 Be careful not to damage the parts and sealing surfaces.

 Do not remove the existing paint from the body of the injection unit (1), it serves as a reference to position the interposer (3) in the assembly.

10

Remove the thrust plate (7)



Installing

11

Place a new thrust plate (7) under the body of the injection unit (1)

12

Place the new gaskets (2) on the interposer (3)

 Secure the gaskets (2) on the plate (3) with a thin layer of grease.

13

Place the interposer (3) with the gasket (2) on the body of the injection unit (1)

 Pay attention to the marking of the crosspiece (1.2) and the armature plate (1.1) with respect to the position the injection unit (1) body. The slots (arrow D) on the interposer (3) should be oriented towards the crosspiece (1.2)

 The existing paint serves as a reference to position the interposer (3) on the injection unit (1) body.

14

Place the electromagnet (4) on the interposer (3)

15

Put the nameplate (5) and install the screws (6), securing it with the electromagnet (4), the interposer (3), the injection unit (1) body and the thrust plate (7)

 Tighten the screws (6) crosswise.



*BA07.15-B-1008-01B



*001589802100



*904589021000

16

Install the injection unit

Replace the sealing rings (8 and 9).

Applicable to 457.9 vehicles 382, ​​634, 664, 693, 696

AR07.15-B-8950B

Applicable to 457.9, 460.984 vehicles 958, 634

AR07.15-B-8950TC

Número

Denominação

Engine 457.9; 460.9

BA07.15-B-1008-01B

Fuel piping on the inlet and outlet of the engine block gallery

Nm

50