ar0704w0200md

Remove/install rail pressure sensor

Type ar · topic 07.04 · version 0200 · 2019-02-22

Applies to: Engine 936.9 in model 963, 964

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.04 Sender, Feeler, Sensors — Series 936 (models 9**) · Series 963 · Series 964

EinPAS 15 Engine › 15.45 Engine management › 15.45.12 Sensor/switch/wiring harness — Series 936 (models 9**) · Series 963 · Series 964

AR07.04-W-0200MD

Remove/install rail pressure sensor

15.10.2018

Engine

936.9 in model 963, 964

Modification notes

18.09.2018

Check for proper operation of engine management, added.

Operation step 11

18.09.2018

Notes regarding safety-relevant components, added.

AH00.00-Z-0019-01A

Remove/install rail pressure sensor

1

Bracket

2

Electrical connector

3

Rail

B622

Rail pressure sensor

W07.04-1098-11

Danger

Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure

Keep all ignition sources out of hazard area.
Do not carry out any work on system when it is pressurized.

AS07.16-Z-0001-01B

Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Warning

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut.

AS60.80-Z-0001-01A

Topical note

Notes on tilting the cab

AH60.80-N-0003-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-N-5000-01H

Notes on safety-relevant components

AH00.00-Z-0019-01A

Remove/install

1

Tilt cab.

Installation: Only tilt back cab after the leak test.

2

Remove noise encapsulation.

Installation: Only install soundproofing after the leak test.

3

Remove bracket (1).

If present.

4

Clean engine in the area of the rail pressure sensor (B622).

5

Disconnect electrical connection (2).

6

Remove rail pressure sensor (B622) from the rail (3).

Counterhold rail (3) at front on flange with an open end wrench.

Rail pressure sensor at rail

*BA07.16-N-1024-03B

Torque wrench

*001589672100

Socket wrench bit

*001589650900

7

Install in the reverse order

Check

8

Perform engine test run.

Allow the engine to run at a higher engine speed.

If engine fails to start or only runs for a brief period,

fill the fuel low-pressure circuit.


AR07.16-W-1007MD

9

Check area of the rail pressure sensor (B622) for leak tightness.

Visual inspection.

10

Connect diagnostic system, start XENTRY and perform quick test.

11

Check the engine management for proper operation.

AR07.08-W-1000-01A

12

End XENTRY and remove the diagnostic system.

Common rail diesel injection system

Number

Designation

Engine 936.9

BA07.16-N-1024-03B

Rail pressure sensor at rail

Nm

90

Remove/install rail pressure sensor
Remove/install rail pressure sensor

001 589 67 21 00

Torque wrench

001 589 65 09 00

Socket wrench bit

Referenced documents