ar0703p1451ew

Remove/install fuel distributor with injection valves (ME-SFI)

Type ar · topic 07.03 · version 0102 · 2010-03-16

Applies to: ENGINE 272, 273 (except 272.983) in MODEL 212

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.03 Injection jets, Injection valves, Lines — Series 212

EinPAS 15 Engine › 15.45 Engine management › 15.45.42 Fuel distributor/rail/nozzle/injector — Series 212

Also applies to engines/gearboxes: 272 911, 272 920, 272 921, 272 922, 272 923, 272 924, 272 939, 272 940, 272 941, 272 942, 272 943, 272 944, 272 945, 272 946, 272 947, 272 948, 272 949, 272 952, 272 960, 272 961, 272 963, 272 964, 272 965, 272 966, 272 967, 272 968, 272 969, 272 970, 272 971, 272 972, 272 973, 272 974, 272 975, 272 977, 272 978, 272 979, 272 980, 272 982, 272 984, 272 985, 272 988, 272 991, 273 ***

AR07.03-P-1451EW

Remove/install fuel distributor with injection valves (ME-SFI)

9.3.10

ENGINE 272, 273 (except 272.983) in MODEL 212

Remove/install fuel distributor with injection valves (ME-SFI)

P07.03-2150-09

1a Electrical connector

1b Electrical connector

2 Fuel distributor

2a Service valve

2b Bolts

3a Right control unit bracket

3b Left control unit bracket

N3/10 ME-SFI [ME] control unit

L Left connector

R Right connector

4a Feed duct

4b Feed duct

4c Feed duct

5 Engine lifting eye

6a Crankcase ventilation hose

6b Crankcase ventilation hose

7 Fuel pipe

Remove/install

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

1

Switch off ignition

2

Remove air filter housing

AR09.10-P-1150EWS

3

Disconnect electrical connectors (1a, 1b)

4

Remove jack for electrical connector (1b) on fuel distributor (2)

5

Disconnect right connector (R) at ME-SFI [ME] control unit (N3/10)

6

Pull ME-SFI [ME] control unit (N3/10) out of control unit brackets (3a, 3b) and place to one side

Do not detach left connector (L) on ME-SFI [ME] control unit.

7

Remove right control unit bracket (3a)

*BA07.08-P-1002-01A

8

Detach supply ducts (4a, 4b, 4c) from cylinder head cover, resonance intake manifold and rear right engine suspension lug

*BA15.18-P-1001-01B

*BA15.18-P-1002-01B

*BA15.18-P-1003-01B

9

Detach rear left engine lifting eye (5) from cylinder head

*BA01.30-P-1005-01O

10

Disconnect hoses (6a, 6b) from crankcase ventilation system

11

Disconnect electrical connectors at injection valves

12

Reduce fuel pressure via service valve (2a)

AR07.03-P-1460-01VA

Engine 272

*BA07.03-P-1004-01B

*119589046300

13

Disconnect fuel line (7) from fuel distributor (2)

Seal connections immediately with stop plugs.

*BA07.03-P-1001-01B

*129589009100

14

Remove bolts (2b) and take off fuel distributor (2) with injection valves

Installation: Replace O-rings of injection valves.
Apply lubricant paste O-rings.

*BA07.03-P-1002-01B

Lubricant paste

*BR00.45-Z-1002-06A

15

Install in the reverse order

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

16

Carry out an engine test run and check fuel system for leaks

Control unit

Number

Designation

Engine 272

Engine 273

BA07.08-P-1002-01A

Bolt, control unit bracket to resonance intake manifold

Nm

8

8

Engine wiring harness

Number

Designation

Engine
272

Engine
273

BA15.18-P-1001-01B

Bolt, feed duct to resonance intake manifold

Nm

8

8

BA15.18-P-1002-01B

Bolt, feed duct to cylinder head cover

Nm

8

8

BA15.18-P-1003-01B

Bolt, feed duct to engine lifting eye

Nm

8

8

Cylinder head

Number

Designation

Engine
272

Engine
273

BA01.30-P-1005-01O

Bolt, lifting eye to cylinder head

M8

Nm

20

20

Injectors, injection valves, lines

Number

Designation

Engine 272

Engine 273

BA07.03-P-1001-01B

Union nut, fuel line to fuel distributor

Nm

20

20

BA07.03-P-1002-01B

Bolt, fuel distributor to resonance intake manifold

Nm

9

9

BA07.03-P-1004-01B

Protective cap on service valve

Plastic

Nm

2

-

Metal

Nm

15

-

Remove/install fuel distributor with injection valves (ME-SFI)
Remove/install fuel distributor with injection valves (ME-SFI)

Set of stop plugs

129 589 00 91 00

119 589 04 63 00

Pressure hose

Repair materials

Number

Designation

Order number

BR00.45-Z-1002-06A

Lubricating paste, rubber parts 2.5 kg, DB supply specification 6867.00

A 000 989 01 60

Referenced documents