Replace timing chain · ar0510d7601na · Mercedes-Benz WIS

AR05.10-D-7601NA

Replace timing chain

15.1.01

ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7

ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7

ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for Canada

ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU8) National version for USA

ENGINE 612.981 in MODEL 903.61 /62 /66 /67, 904.61 /62 /66 with CODE (ZU9) National version for Mexico

ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for Canada

ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU8) National version for USA

ENGINE 647.981 in MODEL 903.61 /62 /66 /67, 904.61 /62 /66 with CODE (ZU9) National version for Mexico

D05.10-1122-09

Shown on engine 612.981

1 Old timing chain

2 New timing chain

3 Camshaft sprocket

4 Link

5 Center plate

6 Outer plate

11  Riveting tool

12  Centering fork

13  Assembly insert (digit F5)

14  Assembly insert (digit D9)

15  Assembly insert (digit F1)

16  Thrust piece (digit D8)

7.1  Assembly link

7.2  Assembly outer plate

7.3  Assembly locking element

8  Retaining device

9  Chain separating tool

10  Thrust spindle

	Remove
1	Remove cylinder head cover	Engine 612.981	AR01.20-D-5014NA
		Engine 647.981	AR01.20-D-5014NB
2	Separate old timing chain (1)	 Cover over timing case recess with a clean cloth.	AR05.10-D-7601-01D
		 Case	*602589009800
		 Chain separating tool	*602589023300
		 Pressure screw	*602589046300
		 Thrust pins	*602589046301
		 Retaining device	*611589014000
	Install
3	Draw in new timing chain (2)	 Cover over timing case recess with a clean cloth. The holes in the rollers of the new timing chain (2) must point to the outside.	AR05.10-D-7601-04D
		Absolutely remove assembly link (7.1), assembly outer plate (7.2) and assembly locking element (7.3) after drawing in the new timing chain (2). They are only intended as an assembly aid and are not suitable for engine operation.
		 Case	*602589009800
		 Assembly links	*602589024000
		 Retaining device	*611589014000
4	Rivet new timing chain (2)	 Cover over timing case recess with a clean cloth. Check camshaft sprocket (3) for score marks and pitting, replace if necessary.	AR05.10-D-7601-02D
		 Assembly inserts	*112589096300
		 Case	*602589009800
		 Riveting tool	*602589003900
		 Assembly inserts	*602589026300
		 Thrust piece	*602589036300
		 Retaining device	*611589014000
5	Check basic position of camshafts	Engine 612.981	AR05.20-D-6010NA
		Engine 647.981	AR05.20-D-6010NB
		 If necessary: 
		Adjust basic position of camshafts	AR05.20-D-6025NA
6	Install cylinder head cover	Engine 612.981	AR01.20-D-5014NA
		Engine 647.981	AR01.20-D-5014NB