ar0500p2011cv

Remove/install hydraulic valve clearance compensating elements

Type ar · topic 05.00 · version 0103 · 2009-06-08

Applies to: ENGINE 272 in MODEL 204 ENGINE 272, 273 in MODEL 207

Where it sits

Function group 1 Engine › 05 Engine timing › 05.00 General — Series 204 · Series 207

EinPAS 15 Engine › 15.17 Engine timing › 15.17.30 Valve train — Series 204 · Series 207

Also applies to engines/gearboxes: 272 ***, 273 ***

AR05.00-P-2011CV

Remove/install hydraulic valve clearance compensating elements

2.6.09

ENGINE 272 in MODEL 204

ENGINE 272, 273 in MODEL 207

Remove/install hydraulic valve clearance compensating elements

P05.00-2048-02

1 Roller-type cam follower

2 Valve clearance compensation element

3 Clamp

Remove/install

1

Remove air filter housing

AR09.10-P-1150CV

2

Remove cylinder head covers

Right cylinder head cover

Except engine 272.982/ 984

AR01.20-P-5012CV

Engine 272.982/ 984

AR01.20-P-5012CDE

Left cylinder head cover

Except engine 272.982/ 984

AR01.20-P-5013CV

Engine 272.982/ 984

AR01.20-P-5013CDE

3

Remove camshafts

AR05.20-P-6992CV

4

Remove roller-type cam follower (1) with valve clearance compensation element (2)

If removing more than one valve clearance compensation elements, ensure that cam followers and valve clearance compensation elements not being replaced are reinstalled at their previous location. Mark cam follower for the corresponding valve clearance compensation element if necessary.

Installation: Oil cam follower and valve clearance compensation element.

5

Detach clamp (3) by hand and remove valve clearance compensation element (2) from roller-type cam follower (1)

Checking

6

Check valve clearance compensation element (2) for proper operation, replace if required

Press valve clearance compensation element together by hand only; do not use steel tools as these can damage the surface of the compensation element.

The compensating element should be pressed together very slowly with the normal force of the hand. Do not apply strong pressure.

If a number of valve clearance compensation elements are defective:

Check oil pressure

AR18.00-P-1250SX

7

Install in the reverse order

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

8

Carry out an engine test run and check engine for leaks

Referenced documents