ar0145l7500vb

Remove/install oil pan

Type ar · topic 01.45 · version 0105 · 2010-03-08

Applies to: ENGINE 166.961 /991 in MODEL 414.700

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.45 Oil pan — Series 166 (models 961, 991) · Series 414 (models 700)

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.43 Oil pan/filler neck — Series 166 (models 961, 991) · Series 414 (models 700)

AR01.45-L-7500VB

Remove/install oil pan

2.3.10

ENGINE 166.961 /991 in MODEL 414.700

Remove/install oil pan

L01.45-0003-09

Shown on vehicle with manual transmission

1 Oil pan

2 Bolt

3 Bolt

10 Bolt

11 Flange

12 Sealing ring

13 Engine support (at oil pan)

14 Bolt

4 Transmission support

5 Wooden block

6 Front axle carrier

7 Timing case cover

8 Crankcase ventilation line

9 Hose clamp

Remove/install oil pan

L22.10-0006-01

13 Engine support (at oil pan)

15 Engine mount

16 Bolt

Remove/Install

1

Drain engine oil

Engine - oil and filter change

AP18.00-L-0101VA

2

Remove exhaust manifold with catalytic converter

AR14.10-L-4095VA

3

Remove oil dipstick guide tube

AR18.40-L-3510VA

4

Remove bracket together with poly V-belt tensioning device

AR13.25-L-3300VA

5

Detach clamp (9) and pull crankcase breather line (8) off flange (11)

Check condition of clamp (9) and replace if necessary.

6

Unscrew bolts (2)

Only unscrew the bolts (2) in the area of the oil pan (1).

Manual transmission

*BA26.10-P-1001-01B

Automatic transmission

*BA27.10-P-1001-04B

7

Attach transmission support (4) to transmission

*WE58.40-Z-1036-11A

8

Raise engine with transmission sufficiently until the load is taken off the rear engine mounts (15)

9

Unscrew bolt (16).

*BA22.10-P-1005-01G

10

Push engine to one side using assembly lever and clamp shop-made wooden block (7) between timing case cover (9) and front axle carrier (8)

Do not rest the assembly lever on the crankshaft belt pulley.

Wooden block for supporting engine

WF58.50-L-2610-01VA

11

Unscrew bolts (3)

*BA01.45-P-1001-01C

12

Carefully detach oil pan (1) from crankcase using a rubber mallet and remove

Installation: Clean sealing surfaces, coat sealing surface with sealant. Refer to:

Notes on application of sealant to oil pan

AH01.45-P-0001-01F

Loctite sealant 5970

*BR00.45-Z-1013-01A

*112589002500

13

Unscrew bolts (14) and remove engine support (13)

Only necessary if replacing the oil pan (1).

Installation: Replace bolts (14). Recut thread.

Bolt, engine support to oil pan

*BA22.10-P-1002-01G

14

Unscrew bolts (10) and pull flange (11) out of oil pan (1)

Only necessary if replacing the oil pan (1).

Replace seal (12).

15

Install in the reverse order

16

Run engine and inspect for leaks

Oil pan

Number

Designation

Engine 166.961/
991

BA01.45-P-1001-01C

Bolt of oil pan to crankcase and timing case cover

Nm

14

Engine mounts, engine supports

Number

Designation

Engine 166.961/
991

BA22.10-P-1002-01G

Bolt of engine support to oil pan

Nm

20

BA22.10-P-1005-01G

Bolt of engine carrier to engine mount

Nm

55

Complete manual transmission

Number

Designation

Transmission 716.508/509/
513/514 in
model 414

BA26.10-P-1001-01B

Bolt of transmission to engine

Nm

22

Automatic transmission - complete

Number

Designation

Transmission 722.750/751
in model 414

BA27.10-P-1001-04B

Bolt of transmission to engine

Nm

20

Remove/install oil pan

Sealant gun

112 589 00 25 00

Workshop equipment

WE58.40-Z-1036-11A

Transmission support

Repair materials

Number

Designation

Order number

BR00.45-Z-1013-01A

Loctite sealant 5970

A 003 989 98 20

Referenced documents