L01.45-0003-09
Shown on vehicle with manual transmission
1 Oil pan
2 Bolt
3 Bolt
10 Bolt
11 Flange
12 Sealing ring
13 Engine support (at oil pan)
14 Bolt
4 Transmission support
5 Wooden block
6 Front axle carrier
7 Timing case cover
8 Crankcase ventilation line
9 Hose clamp
L22.10-0006-01
13 Engine support (at oil pan)
15 Engine mount
16 Bolt
| Remove/Install | ||
1 | Drain engine oil | ||
| Engine - oil and filter change | ||
2 | Remove exhaust manifold with catalytic converter | ||
3 | Remove oil dipstick guide tube | ||
4 | Remove bracket together with poly V-belt tensioning device | ||
5 | Detach clamp (9) and pull crankcase breather line (8) off flange (11) | Check condition of clamp (9) and replace if necessary. | |
6 | Unscrew bolts (2) | Only unscrew the bolts (2) in the area of the oil pan (1). | |
Manual transmission | |||
Automatic transmission | |||
7 | Attach transmission support (4) to transmission | | |
8 | Raise engine with transmission sufficiently until the load is taken off the rear engine mounts (15) | ||
9 | Unscrew bolt (16). | | |
10 | Push engine to one side using assembly lever and clamp shop-made wooden block (7) between timing case cover (9) and front axle carrier (8) | Do not rest the assembly lever on the crankshaft belt pulley. | |
| Wooden block for supporting engine | ||
11 | Unscrew bolts (3) | | |
12 | Carefully detach oil pan (1) from crankcase using a rubber mallet and remove | Installation: Clean sealing surfaces, coat sealing surface with sealant. Refer to: | |
| Notes on application of sealant to oil pan | ||
Loctite sealant 5970 | |||
| |||
13 | Unscrew bolts (14) and remove engine support (13) | Only necessary if replacing the oil pan (1). Installation: Replace bolts (14). Recut thread. | |
Bolt, engine support to oil pan | |||
14 | Unscrew bolts (10) and pull flange (11) out of oil pan (1) | Only necessary if replacing the oil pan (1). Replace seal (12). | |
15 | Install in the reverse order | ||
16 | Run engine and inspect for leaks |
Oil pan
Number | Designation | Engine 166.961/ | |
BA01.45-P-1001-01C | Bolt of oil pan to crankcase and timing case cover | Nm | 14 |
Engine mounts, engine supports
Number | Designation | Engine 166.961/ | |
BA22.10-P-1002-01G | Bolt of engine support to oil pan | Nm | 20 |
BA22.10-P-1005-01G | Bolt of engine carrier to engine mount | Nm | 55 |
Complete manual transmission
Number | Designation | Transmission 716.508/509/ | |
BA26.10-P-1001-01B | Bolt of transmission to engine | Nm | 22 |
Automatic transmission - complete
Number | Designation | Transmission 722.750/751 | |
BA27.10-P-1001-04B | Bolt of transmission to engine | Nm | 20 |
Sealant gun
112 589 00 25 00
Workshop equipment
WE58.40-Z-1036-11A | Transmission support |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1013-01A | Loctite sealant 5970 | A 003 989 98 20 |
Referenced documents
- ap1800l0101va Engine - oil and filter change
- ar1325l3300va Remove/install carrier with poly V-belt tensioning device
- ar1410l4095va Remove/install exhaust manifold with catalytic converter
- ar1840l3510va Remove/install oil dipstick guide tube
- wf5850l261001va Wooden block for supporting engine