ar0145b7500a

Remove/install oil pan

Type ar · topic 01.45 · version 0100 · 2016-02-12

Applies to: Cumbustion engine 475.979, 476.971 with Vehicle 695.024, 695.034, 695.051, 695.052

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.45 Oil pan — Series 695 (models 024, 034, 051, 052)

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.43 Oil pan/filler neck — Series 695 (models 024, 034, 051, 052)

Also applies to engines/gearboxes: 475 979, 476 971

AR01.45-B-7500A

Remove/install oil pan

12.02.16

Cumbustion engine 475.979, 476.971 with Vehicle 695.024, 695.034, 695.051, 695.052

Remove/install oil pan

B01.45-0021-06

1 Seal ring

2 Oil measuring dipstick

3 Nut

4 Dipstick tube (guiding)

5 Clamp

6 Washers

7 Screw

8 Nipple

9 Seal ring

10 Crankcase gasket

11 Oil filling tube lid

12 Seal ring

13 Screw

14 Washers

15 Bracket

16 Screw

17 Nut

18 Screw

19 Washers

20 Oil filling tube

21 Gasket

22 Plug

23 Seal ring

24 Crankcase

Remove and install

1

Turn off the main switch or unplug the negative cable of the battery.

Loosen the screw of the stringer cable avoiding loosening of the terminals.

2

Tilt the engine hood.

In vehicles with framework: 386.0; 386.3; 388.0

AR88.40-B-1000A

3

Open the rear engine cover

In vehicles (bus): 664.0; 664.1; 664.2

4

Remove the plug (22) and drain the crankcase oil (24).

Collect the oil in a suitable vessel.

AP18.00-B-0101C

During the installation, replace the seal ring (23).

*BA01.45-B-1002-01C

5

Remove measuring dipstick (2).

During the installation, replace the seal ring (1).

6

Remove screw (7) and nut (3) along with clamp (5).

7

Unplug the pipe (4).

During the installation, clean the pipe (4) on the inside and replace the seal ring (9).

*BA01.45-B-1004-01C

8

Remove nipple (8).

*BA01.45-B-1003-01C

9

Remove the screws (16) for fixation of the oil filling tube (20) in the holder (15).

10

Loosen the screws (18) and the washers (19) for fixation of the flange and remove the oil filling tube (20) along with the gasket (21).

During the installation, clean the contact surfaces and install a new gasket (21).

Clean the oil filling tube (20) on the inside and install a new ring (12) for the lid (13).

*BA01.45-B-1005-01C

11

Loosen the screws (13) and remove the crankcase (24).

To better fix the crankcase gasket, fasten the screws gradually in a cross-like direction.

*BA01.45-B-1001-01C

12

Remove crankcase gasket (10).

During the installation, clean the contact surfaces, install a new gasket (10) with some grease (enough to keep it positioned).

13

Install in the reverse order.

Danger!

Risk of accident through uncontrolled movement while the engine is working. Risk of crush and burn injury by contact when the engine starts or is working

Make sure that the vehicle is protected against uncontrolled movement. Wear protective clothing closed and properly fastened. Do not touch heated or moving pieces.

AS00.00-B-0005-01A

14

Start the engine.

Do not run the starter continuously for more than 10 seconds. Should the engine not start within this interval, wait for approximately 30 seconds to crank it again.

15

Check the lubricating oil pressure while the engine is working in slow gear.

Do not accelerate the engine until the oil pressure indication shows a signal. The oil pressure should be set in approximately 10 seconds.

*BE18.00-B-1001-01C

16

Stop the engine.

Check possible leakages. Control lubricating oil level 5 minutes after stopping the engine.

Oil pressure

Número

Denominação

Engine 475.9; 476.9

BE18.00-B-1001-01C

Engine lubricant oil pressure, minimum admissible.

Idle speed rpm.

bar

0,5

maximum rotation

bar

2,5

Oil pan

Número

Denominação

Engine 475.9; 476.9

BA01.45-B-1001-01C

Engine oil pan

Nm

35

BA01.45-B-1002-01C

Oil pan drain plug

M16x1.5

Nm

80

BA01.45-B-1003-01C

Nipple to connect the oil dipstick guide tube to the oil pan

Nm

50

BA01.45-B-1004-01C

Oil dipstick guide tube to the connection

Nm

35

BA01.45-B-1005-01C

Oil pan filling pipe flange

Nm

30

Referenced documents