ar0140d9202a

Measure cylinder bores

Type ar · topic 01.40 · version 0106 · 2006-07-26

Applies to: ENGINES 601.943, 602.980 /982 /984 /985

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.40 Crankcase, timing case cover, end cover — Series 601 (models 943) · Series 602 (models 980, 982, 984, 985)

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.31 Crankcase/oil separator/ventilation — Series 601 (models 943) · Series 602 (models 980, 982, 984, 985)

AR01.40-D-9202A

Measure cylinder bores

4.12.96

ENGINES 601.943, 602.980 /982 /984 /985

Measure cylinder bores

P01.40-0228-06

1, 2, 3 Measuring points of cylinder bore

A Longitudinal direction

B Transverse direction

a Top reversal point of 1st piston ring

b Bottom dead center of piston

c Bottom reversal point of oil scraper ring

Figure item, etc.

Work instructions

For repair work, cylinder liners are to be installed and standard-size pistons used

Remove pistons

AR03.10-D-7021A

Cylinder bores

Measure cleaned cylinder bores using an internal micrometer at the 3 measuring points (1, 2, 3) in the longitudinal and transverse directions.

*001589532100

*WH58.30-Z-1011-12A

Cylinder diameter

*BE01.40-N-1001-01B

Permissible deviation from true cylinder
(new condition)

*BE01.40-N-1003-01B

Wear limit in longitudinal and transverse directions

*BE01.40-N-1003-01B

Run-out

If wear is excessive and/or if

running surface is damaged

*BE01.40-N-1004-01B

Widening cylinder bore in crankcase

On engines with installed cylinder liner
(engines already repaired)

AR01.40-D-9271A

Removing cylinder liner

AR01.40-D-9272A

Installing cylinder liner

AR01.40-D-9273A

Chamfering cylinder bores

AR01.40-D-9201-01A

Boring and honing cylinder bores

AR01.40-D-9291A

Test values for cylinder bore

Number

Designation

Engine 601.943

Engines 602.980/
982/983/984/985

BE01.40-N-1001-01B

Cylinder Ø

Standard size

mm

89,0

89,0

Groupe code letter A

mm

89,000-89,006

89,000-89,006

Group code letter X

mm

89,006-89,012

89,006-89,012

Groupe code letter B

mm

89,012-89,018

89,012-89,018

BE01.40-N-1002-01B

Cylinder bore

Wear limit in longitudinal and lateral direction

mm

0,20

0,20

BE01.40-N-1003-01B

Cylinder bore

Permissible deviation from cylinder shape (in new state)

mm

0,000-0,007

0,000-0,014

Wear limit

mm

0,05

0,05

BE01.40-N-1004-01B

Cylinder bore

Run-out

mm

0,07

0,07

Measure cylinder bores

001 589 53 21 00

Dial gage

Commercially available tools

Number

Designation

WH58.30-Z-1011-12A

Internal measuring instrument

Referenced documents