ar0140d9291a

Boring and honing cylinder bores

Type ar · topic 01.40 · version 0108 · 2006-07-26

Applies to: ENGINES 601.943, 602.980/ 984/ 985

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.40 Crankcase, timing case cover, end cover — Series 601 (models 943) · Series 602 (models 980, 984, 985)

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.31 Crankcase/oil separator/ventilation — Series 601 (models 943) · Series 602 (models 980, 984, 985)

AR01.40-D-9291A

Boring and honing cylinder bores

4.12.96

ENGINES 601.943, 602.980/ 984/ 985

Boring and honing cylinder bores

P01.40-0303-12

D Cylinder bore diameter after honing

D1 Bore diameter

Figure item, etc.

Work instructions

D

Cylinder bore

Measure

*001589532100

*WH58.30-Z-1001-12A

*WH58.30-Z-1012-12A

*WH58.30-Z-1002-12A

D1

Bore diameter

- ascertain and adjust machine tool accordingly

The bore (D1) equals the cylinder bore (D) minus the material feed for the honing process.
The material feed for honing should be no greater than max. 0.05 mm.

The repair size (D) is to be selected according to the existing pistons (A, X, B).

*BE01.40-N-1001-01B

Cylinder bore

Chamfer

AR01.40-D-9201-01A

*BE01.40-N-1006-02D

*BE01.40-N-1011-02D

Honing

Perform according to specified data

*BE01.40-N-1005-01B

*BE01.40-N-1006-01B

Test values for cylinder bore

Number

Designation

Engine 601.943

Engines 602.980/
982/983/984/985

BE01.40-N-1001-01B

Cylinder diameter

Standard size

mm

89.0

89.0

Group code letter A

mm

89.000-89.006

89.000-89.006

Group code letter X

mm

89.006-89.012

89.006-89.012

Group code letter B

mm

89.012-89.018

89.012-89.018

BE01.40-N-1004-01B

Cylinder bore

Out-of-roundness

mm

0.07

0.07

BE01.40-N-1005-01B

Cylinder bore

Honing angle

40-60

40-60

BE01.40-N-1006-01B

Cylinder bore

Peak-to-valley height (R3Z)

mm

0.002-0.005

0.002-0.005

Inspection data of crankcase

Number

Designation

Engine
601.943

BE01.40-N-1006-02D

Chamfer of cylinder bore at contact surface of crankcase

mm

0.6-175°

BE01.40-N-1011-02D

Chamfer of cylinder bore at bottom cylinder runout

mm

1.520°

Inspection data for crankcase

Number

Designation

Engines
602.980/982/
983/984/985

BE01.40-N-1006-02D

Chamfer of cylinder bore on contact surface of crankcase

mm

0.2-175°

BE01.40-N-1011-02D

Chamfer of cylinder bore on bottom cylinder runout

mm

1.520°

Boring and honing cylinder bores

001 589 53 21 00

Dial gage

Commercially available tools

Number

Designation

WH58.30-Z-1001-12A

Quick calipers for internal measurements

WH58.30-Z-1002-12A

Micrometer

WH58.30-Z-1012-12A

Setting gage for micrometer

Referenced documents