ar0100s0200sh

Inspect cylinders with a light probe

Type ar · topic 01.00 · version 0300 · 2019-11-16

Applies to: Engine 272 in model 636, 639

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.00 General — Series 636 · Series 639

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.15 internal combustion engine, complete — Series 636 · Series 639

Also applies to engines/gearboxes: 272 ***

AR01.00-S-0200SH

Inspect cylinders with a light probe

15.11.2019

Engine

272 in model 636, 639

Modification notes

29.03.2019

Work procedure interrupted, method revised.

Whole document.

Inspect cylinders with a light probe

1

Light projector

2

Endoscope

P01.00-2671-06

Warning

Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust.

Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area.

AS49.00-Z-0001-01A

Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Remove

1

Switch off ignition.

2

Remove spark plugs.

AR15.12-S-1010SH

Check

3

Connect endoscope (2) to light projector (1).

000 588 01 21 00 Endoscope

WS01.00-P-0097B

4

Move piston of cylinder to be checked to bottom dead center (BDC).

AR01.00-S-1300-03SV

To do this, turn engine at the center bolt of the crankshaft in the direction of engine rotation and observe firing order.

5

Inspect cylinder with light probe.

To do this, insert endoscope (2) through the spark plug bore into the cylinder to be tested.

6

Check cylinder barrel.

Notes on the assessment of pistons and piston rings

AH03.10-P-0001-04MM

General information on inspecting cylinder walls

AH01.00-P-0300-01VA

If there is 'scoring' (wear to the cylinder), the cylinder barrel has become rough and honing marks are no longer visible.

If the condition of the cylinder barrel on a cylinder of the left cylinder bank is not clearly recognizable,

Remove the left cylinder head.

Remove/install left cylinder head

AR01.30-S-5770SH

If the condition of the cylinder barrel on a cylinder of the right cylinder bank is not clearly recognizable,

Remove the right cylinder head.

Remove/install right cylinder head

AR01.30-S-5780SH

7

Pull endoscope (2) out of the cylinder.

8

Perform check of other additional cylinders.

To do so, repeat operation steps 4 to 7.

9

Disconnect light projector (1) from endoscope (2).

000 588 01 21 00 Endoscope

WS01.00-P-0097B

Install

10

Install spark plugs.

AR15.12-S-1010SH

Check

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

11

Perform engine test run.

Referenced documents