ar0100p0200qb

Inspect cylinders with a light probe

Type ar · topic 01.00 · version 0103 · 2019-12-03

Applies to: Engine 272.920 in model 203.052/252/752 Engine 272.940 in model 203.054/254, 209.354/454 Engine 272.941 in model 203.092/292 Engine 272.960 in model 203.056/256/756, 209.356/456 Engine 272.970 in model 203.087/287 Engine 273 in model 209

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.00 General — Series 203 (models 052, 054, 056, 087, 092, 252, 254, 256, 287, 292, 752, 756) · Series 209

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.15 internal combustion engine, complete — Series 203 (models 052, 054, 056, 087, 092, 252, 254, 256, 287, 292, 752, 756) · Series 209

Also applies to engines/gearboxes: 272 920, 272 940, 272 941, 272 960, 272 970, 273 ***

AR01.00-P-0200QB

Inspect cylinders with a light probe

15.11.2019

Engine

272.920 in model 203.052/252/752

Engine

272.940 in model 203.054/254, 209.354/454

Engine

272.941 in model 203.092/292

Engine

272.960 in model 203.056/256/756, 209.356/456

Engine

272.970 in model 203.087/287

Engine

273 in model 209

Inspect cylinders with a light probe

1

Cylinder illumination unit

2

Flexible endoscope (test probe)

P01.00-2452-06

Remove/install

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

1

Turn key in ignition lock to position "0"

2

Open engine hood and raise to vertical position


MODEL 203

AR88.40-P-1000P

MODEL 209

AR88.40-P-1000Q

3

Remove air filter housing

AR09.10-P-1150QB

4

Remove ignition coils

AR15.12-P-2003QB

5

Remove spark plugs

MODEL 203

AP15.10-P-1580PIT

6

Rotate engine at crankshaft center bolt in the direction of engine rotation until piston of cylinder to be checked is at bottom dead center

Socket wrench bit

*001589650900

7

Connect cylinder illumination unit (1) and guide the flexible endoscope (test probe) (2) of the cylinder illumination unit through the spark plug threaded hole into the cylinder to be checked

Check

8

Check cylinder barrel, piston crown and valves

General information on inspecting cylinder walls

AH01.00-P-0300-01VA

If there is "scoring" (wear to the cylinder), the cylinder barrel has become rough and the honing marks are no longer visible.

In case of doubt, remove the cylinder head:


Remove the right cylinder head.

AR01.30-P-5800QC


Remove the left cylinder head.

AR01.30-P-5800QB

9

Check other cylinders in the same way

10

Install in the reverse order

Inspect cylinders with a light probe

001 589 65 09 00

Socket wrench bit

Referenced documents