Inspect cylinders with a light probe · ar0100d0200sd · Mercedes-Benz WIS

AR01.00-D-0200SD

Inspect cylinders with a light probe

27.06.2016

Engine	642.896/992, 646.984/985/986/989/990, 651.955/956/957 in model 906
Engine	651 in model 900

Modification notes

16.06.2016

Contents and structure updated

Operation steps 1 to 9

Shown on ENGINE 646.985

1	Light projector
2	Endoscope

D01.00-1111-06

 Danger !	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Remove
1	Withdraw ignition key	 This prevents unintended starting of the engine.
2	Remove injectors	Engine 642.896/992 in model 906	AR07.16-D-1000SF
		Engine 646.984/985/986/989/990 in model 906	AR07.16-D-1000SD
		Engine 651 in model 900 Engine 651.955/956/957 in model 906	AR07.16-D-1000WE
	Check
3	Raise vehicle	Engine 646.984/985/986/989/990 in model 906	AR00.60-D-1000H
4	Set piston on cylinder to be checked to bottom dead center (UT) by turning the crankshaft	Engine 642.896/992 in model 906 Engine 651 in model 900, 906	AR01.00-D-0100SF
		 Engine 646.984/985/986/989/990 in model 906 Socket wrench bit	*001589650900
5	Connect endoscope (2) to light projector (1)
	000 588 01 21 00 Endoscope		WS01.00-P-0097B
6	Guide endoscope (2) through injector well and into cylinder to be checked
	000 588 01 21 00 Endoscope		WS01.00-P-0097B
7	Check cylinder barrel for damage and wear
	General information on inspecting cylinder walls	Engine 642.896/992 in model 906	AH01.00-P-0300-01TD
	General information on inspecting cylinder walls	Engine 646.984/985/986/989/990, 651.955/956/957 in model 906 Engine 651 in model 900	AH01.00-P-0300-01A
		 If there is wear on the cylinder, the cylinder barrel has become rough and the honing marks are no longer visible.
		For not clearly identifiable cylinder wear or damage
		
		Remove respective cylinder head
		Remove/install cylinder head Engine 646.984/985/986/989/990 in model 906	AR01.30-D-5800SD
		Remove/install cylinder head Engine 651 in model 900 Engine 651.955/956/957 in model 906	AR01.30-D-5800WE
		Remove/install left cylinder head Engine 642.896/992 in model 906	AR01.30-D-5770SF
		Remove/install right cylinder head Engine 642.896/992 in model 906	AR01.30-D-5780SF
8	Check remaining cylinder barrels in the same way
	Install
9	Attach viscous fan clutch	Engine 642.896/992 in model 906	AR20.40-D-5660SF
10	Install injectors	Engine 642.896/992 in model 906	AR07.16-D-1000SF
		Engine 646.984/985/986/989/990 in model 906	AR07.16-D-1000SD
		Engine 651 in model 900 Engine 651.955/956/957 in model 906	AR07.16-D-1000WE

001 589 65 09 00

Socket wrench bit

Referenced documents

ah0100p030001a General information on inspecting cylinder walls
ah0100p030001td General information on inspecting cylinder walls
ar0060d1000h Lift/jack up vehicle
ar0100d0100sf Crank engine
ar0130d5770sf Remove/install left cylinder head
ar0130d5780sf Remove/install right cylinder head
ar0130d5800sd Remove/install cylinder head
ar0130d5800we Remove/install cylinder head
ar0716d1000sd Remove/install injectors
ar0716d1000sf Remove/install injectors
ar0716d1000we Remove/install injectors
ar2040d5660sf Remove/install viscous fan clutch
as4700z000101a Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.
ws0100p0097b 000 588 01 21 00 Endoscope