MB 800 | Inspection between 500 and 1500 km Inspection service Maintenance service Operations in addition to maintenance service |
Customer: Job number: Registration number: Confirm that operations have been completed with |
Condition on arrival Document not o.k. no. |
Person carrying out work should enter a cross | Inspection between 500 and 1500 km | Service adviser should enter a cross | |
General | |||
| Lubrication points | | |
| Units - clean outside of breather | | |
| Major assemblies - check tightness and condition | | |
| All lines, hoses, sensor cables - inspect leaktightness and condition | | |
| All vessels, equipment, shock absorbers, covers, seals, protective caps - inspect leaktightness and condition. | | |
| Inspect nuts and bolts for tight seat. Re-tighten according to condition - engine | | |
| Inspect nuts and bolts for tight seat. Retighten according to condition - chassis and body | | |
Crankcase, | cylinder head | ||
| Engine - oil and filter change | | |
| Inspect engine attached parts for leaktightness and condition | | |
Valve timing, valves | |||
| Inspect valve clearance, set | | |
Fuel system, engine | |||
| Clean fuel prefilter, filter element | | |
Air cleaner | |||
| Inspect intake lines between air filter and engine for condition and leaktightness | | |
Belt drive | |||
| Inspect condition and tension of V-belt, | | |
Engine brake | |||
| Inspect condition and setting of engine brake | | |
Electrical system - engine | |||
| Inspect electric cables for chafing points, re-tighten any loose connections | | |
Engine cooling system | |||
| Inspect cooling system, adjust fluid level to correct level | | |
| Inspect condition and leaktightness of cooling and heating system. | | |
Manual transmission, | power take-off | ||
| Change transmission oil | MB/O 800 Turbo | |
Pedal system | |||
| Inspect clutch mechanism, adjust fluid level to correct level if necessary | MB 800 Turbo | |
Throttle control | |||
| Inspect joint areas of linkages, throttle control cables and bearings of levers and shafts, lubricate | | |
Rear axle | |||
| Change rear axle oil | | |
Wheels, tires | |||
| Inspect tire inflation pressure, adjust to correct pressure, including spare wheel | | |
| Re-tighten wheel nuts and bolts | | |
Brake system hydraulic and | mechanical components | ||
| Inspect hydraulic brake system, adjust fluid level to correct level if necessary | | |
| Inspect operation of service brakes and parking brake. | | |
Steering | |||
| Inspect mechanical steering system, adjust fluid level to correct level if necessary | | |
| Inspect power steering system, adjust fluid level to correct level if necessary | | |
| Inspect condition and play of steering and steering linkage | | |
| Inspect track rod, steering intermediate rod, steering arm and split pins of castle nut | | |
Exhaust system | |||
| Inspect leaktightness and condition of exhaust system | | |
Electrical system | |||
| Inspect battery electrolyte level, adjust to correct level | | |
| Batteries - clean cable connections, | | |
| Inspect operation of signal system and indicator lights | | |
Climate control | |||
| Inspect fresh air system | |
Referenced documents
- ap0020i0020k Lubrication points
- ap0020i0030k Units - clean outside of breather
- ap0020i0050k Major assemblies - check tightness and condition
- ap0020i0051k All lines and hoses, sensor cables - inspect leaktightness and condition
- ap0020i0052k All vessels, components, shock absorbers, covers, seals, protective caps - inspect leaktightness and condition
- ap0020i0070k Checking nuts and bolts for tight seating. Retighten according to findings - engine
- ap0020i0071k Checking nuts and bolts for tight seating. Retightening according to condition. Chassis and body
- ap0100i0151k Attached parts on the engine - inspect for leaks as well as their general condition
- ap0530i0560k Set valve clearance
- ap0900i0953k Intake line between air cleaner and engine - inspect for condition and leaks
- ap1320i1350k V-belts - checking condition and retensioning
- ap1518i1570k Electrical system - checking cables for chafing marks and loose connections, retightening
- ap1800i0101k Engine oil and oil filter change
- ap2000i2011k Engine cooling system - inspecting fluid level, adjusting to correct level
- ap2000i2050k Cooling and heating system - checking condition of radiator, lines and hoses
- ap2600i2601k Manual transmission - oil change
- ap2900i2910k Clutch mechanism - inspect fluid level, adjust to correct level
- ap3010i3055k Throttle control - check and lubricate joint areas of linkages, throttle control cables and bearings of levers and shafts.
- ap3500i3501k Rear axle - oil change
- ap4010i4070k Retighten wheel bolts or nuts
- ap4015i4060k Correcting tire inflation pressures, including spare
- ap4200i4255k Service and parking brake - function test
- ap4210i4210k Brake system - inspect fluid level
- ap4720i0730k Clean filter element of fuel prefilter
- ap4900i4950k Exhaust system - inspect leaktightness and condition
- ap5400i5451k Signals and indicator lamps - Checking operation
- ap5410i5410k Batteries - checking and correcting fluid level
- ap5410i5430k Batteries - clean cable connections, re-tighten and grease. Inspect ground connection, re-tighten