ap0020b0010d

Inspection

Type ap · topic 00.20 · version 0201 · 2016-02-12

Applies to: Vehicle 664 with Cumbustion engine 457.925, 457.926, 457.929, 457.932, 476.972, 476.977, 476.981, 476.985, 475.978, 475.997

Where it sits

Function group 0 Overall › 00 Overall vehicle › 00.20 Maintenance, service system (FSS, ASSYST) — Series 664

EinPAS 10 Service › 10.10 Customer service › 10.10.31 Inspection/check — Series 664

EinPAS 45 Data/information › 45.10 Overall vehicle › 45.10.20 Overall vehicle — Series 664

Also applies to engines/gearboxes: 457 925, 457 926, 457 929, 457 932, 475 978, 475 997, 476 972, 476 977, 476 981, 476 985

AP00.20-B-0010D

Inspection

12.02.16

Vehicle 664 with Cumbustion engine 457.925, 457.926, 457.929, 457.932, 476.972, 476.977, 476.981, 476.985, 475.978, 475.997

Inspection

B00.20-0078-06

O371 R/RS/RSD/RSE

O400 R/RS/RSD/RSE/UP/UPA

Inspection between 20 and 100 hours

(between 1,000 and 5,000 Km)

Customer:

Job Order Nr:

Date:

Confirm the jobs to be carried out with the Customer:

Mechanic:

Services performedMark with an “x”

Vehicle condition upon entering the workshop (if the item is not in order, mark with an "x").

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Control to be executed by the Technical Consultant

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Fire extinguisher: check fixture, sealing, pressure, and expiration date of the load and the case

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Seat belts: check for condition and operation

Oil change services

Oil change

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Automatic transmission:

Change the oil and oil filter

AP27.00-B-2702B

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Rear axle

AP35.00-B-3501A

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AP35.00-B-3501E

Retarder:

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Change the oil for the retarder

Voith

AP43.30-B-4301A

Check level and correct as necessary

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Windshield washer

AP82.35-B-8210E

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Air conditioning (complete bus): Check the refrigerant gas charge

AP83.30-B-8312A

Lubrication

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Lubricate using grease under pressure:

master pins.

Front and rear brake shoes driveshafts (drum brake).

Drive shafts universal joints.

Mounting and axle for the fan belt tensioning pulley.

AP00.20-B-0020A

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Transmission shaft: Sliding sleeve and universal joints, lubricate

Vehicles with centralized lubrication adapted by third parties

◻

Check if the lubrication points are being lubricated

AP57.00-B-5750A

Maintenance works

Check for leaks and conditions

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Inlet tube between air cleaner and engine

AP09.00-B-0953C

Engine OM 366, 366A, 366LA, 447LA, 449LA

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Valves: Adjust with cold engine or at least 30 minutes after engine shut-off

AP05.30-B-0560E

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Fuel pre-filter: Clean the filtering element

AP47.20-B-0730B

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V-belts: Check the condition and adjust the tension if necessary

AP13.20-B-1350C

Engine OM 457 LA

◻

V-belts: Check the condition and adjust the tension if necessary

AP13.20-B-1350C

Chassis and body

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Electric installation: Check fixture of electrical cables in the terminals of the starter motor, alternator, batteries and connections to ground. Check if the electric wires do not present rubbing points on components or on the vehicle structure

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Tire pressure: Check tire inflation pressure, including the spare wheel

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Centralized lubrication (equipment adapted by third parties): Check lubrication cycle, adjust if necessary

AP57.00-B-5750A

Check if the bolts and nuts are tightened. Retighten, if necessary

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Engine: Exhaust manifold and flange and oil and fuel pipelines

AP00.20-B-0070B

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Chassis and body:

Engine and automatic transmission suspension.

Drive shaft universal joints.

Steering box attachment.

Arms and steering bars attachment.

Brake system cylinders and valves attachment.

Tensioning bars support fixture.

Pneumatic reservoir attachment

AP00.20-B-0071B

Retighten the nuts and bolts observing the tightening torques

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Leaf springs “U” clamps

Air suspension support attachment

AP00.20-B-0073B

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Wheels: Retighten the fixing nuts

AP40.10-B-4070B

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Pitman arm

AP46.00-B-4650F

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Final control

Routing test or test in rolls: pay attention to vehicle safety regarding the operation of brakes, steering, lighting, control pilot lights and general performance.