BUS - Chassis | Inspection between 1000 and 5000 km (20 to 100 operating hours) |
Customer: ________________________ Order number: _____________________ License number: ___________ Confirm that work has been completed by signing Fitter: _________________ Date: __________________ |
Performed | Input condition not OK | Operation Position no.. | |
Oil service | |||
Oil change | |||
| Engine - oil and filter change |
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| Rear axle |
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Check and correct fluid level In the event of fluid loss, determine cause and rectify under separate order | |||
| Automatic transmission | Transmission oil temperature 16 to 49 °C | |
Transmission oil temperature 71 to 93 °C | |||
Lubricating work | |||
| Bearings, ball joints, levers, fork heads grease gun: Steering knuckles, brake shafts, |
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Maintenance | |||
Check and correct fluid level In the event of fluid loss, determine cause and rectify under separate order | |||
| Windshield washer system | Refer to instructions of Body manufacturer. | |
Tightness and status test. Look for chafing and check routing! | |||
| Intake manifold between air filter and engine | | |
Engine: | |||
| Inspect condition of V-belt, re-tension | | |
| Check poly-V belt for wear and damage | | |
Chassis and body | |||
| Electrical system - check cables for chafe marks and loose connections, retighten | | |
| Correct tire inflation pressures, including spare tire | | |
Check nuts and bolts for firm seating. Retighten depending on findings | |||
| Engine: Fuel lines, exhaust manifold, exhaust clamps, oil lines | | |
| Chassis and body: Engine mount, propeller shaft flange on rear axle, steering, control arm, steering mechanism, shock absorbers, diaphragm-type cylinder and combination cylinder, compressed air reservoir | | |
Tighten screws and nuts: Observe official torque specifications! | |||
| Chassis and body: Air suspension, steering gear pitman arm | | |
| Wheels | | |
Final inspection | |||
| Inspection/road test/test bench | Ensure vehicle is in proper roadworthy condition: Check brakes, steering, tires, lighting, acoustic and visual signals. |
Referenced documents
- ap0020a0020la Lubrication points
- ap0020a0070la Checking nuts and bolts for tight seating. Retighten according to findings - engine
- ap0020a0071la Checking nuts and bolts for tight seating. Retightening according to condition. Chassis and body
- ap0020a0073la Tightening bolts and nuts. Observe official torque specifications. Chassis and body
- ap0900a0953la Inspect intake line between air filter and engine for leaks and proper condition
- ap1320a1350la Inspect condition of V-belt, re-tension
- ap1322a1351la Check poly-V belt for wear and damage
- ap1518a1570la Electrical system - checking cables for chafing marks and loose connections, retightening
- ap1800a0101la Engine oil and oil filter change
- ap2700a2710lac Automatic transmission - Check, correct oil level
- ap2700a2710lad Automatic transmission - Check, correct oil level
- ap3500a3501la Rear axle - oil change
- ap4010a4070la Retighten wheel bolts or nuts
- ap4015a4060la Correct tire inflation pressures, including spare tire