1 | Battery carrier |
3 | Vehicle floor |
4 | Ground cable |
6 | Mounting rails |
G1/9 | Additional battery RHD |
W10/13 | Additional battery ground point RHD |
D54.10-1193-11
Danger | Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | |
Danger | Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | |
Topical note | Underfloor preservation | ||
Topical note | Notes on battery | ||
Topical note | Instructions for processing permanent underbody protection | ||
| Remove | ||
1 | Switch off ignition. | ||
2 | Remove driver seat. | ||
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3 | Remove trim in left footwell. | ||
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4 | Remove floor covering at front left. | ||
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5 | Remove center footwell cover. | ||
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6 | Remove ground line of battery. | ||
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7 | Open cover for wiring harness. | ||
8 | Remove front passenger bench seat. | ||
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9 | Remove fuel tank. | ||
| Model 906 with engine 271.951 with code MZ8 (NGT engine EEV) | ||
| Model 906 with engine 271.951 except code MZ8 (NGT engine EEV), model 906 with engine 272.979 | ||
| Model 906 with engine 642, 646, 651 | ||
10 | Remove auxiliary heating from working area. | ||
| Model 906 with engine 642, 646, 651 with code H12 (Hot-water auxiliary heater), model 906 with engine 642, 646, 651 with code HZ5 (Hot-water auxiliary heater 10 kW with timer), model 906 with engine 642, 646, 651 with code HZ9 (Heater booster) | ||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
11 | Retrofit battery carrier (1). | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
| 000 588 02 84 00 Welder | ||
Commercially available devices/tools | |||
12 | Seal seam after repair. | ||
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| Clean | ||
13 | Clean working area on underbody. | Remove wax and oil residue as well as loose "PVC" pieces. | |
Assembly cleaner | |||
14 | Apply underbody protection in working area on underbody. | Observe drying time before overpainting. | |
Underfloor protection 800 ml | |||
Underfloor protection, synthetic rubber 1 l | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
15 | Paint working area and adjacent surfaces. | Only use paints approved by Daimler AG, see: http://xentryportal.mercedes-benz.com. | |
16 | Install seal for bleed line of auxiliary battery (G1/9) in vehicle floor (3). | ||
17 | Install auxiliary battery (G1/9). | ||
18 | Install bleed line of auxiliary battery (G1/9). | ||
19 | Install mounting rails (6) and secure with nuts. | ||
20 | Retrofit wiring harness. | ||
Wiring harness repair kit | |||
21 | Attach ground line (4) to RHD auxiliary battery ground point (W10/13). | ||
22 | Attach ground line (4) to negative pole of auxiliary battery (G1/9). | Make sure that the ground line (4) is routed without chafing. | |
23 | Install in the reverse sequence. | Operation steps 10 to 2. | |
24 | Enter special equipment into on-line vehicle data card. | Designation of affected special equipment: code E28 (Additional battery for retrofitted consumers). | |
Attach "Auxiliary battery retrofitted as per AN54.10-D-0002B" note under field organization texts for KG54. | |||
25 | Carry out SCN coding on electronic ignition lock control unit (EZS). | ||
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Under the "Control unit adaptations" menu item follow the instructions for "SCN coding". | |||
Do not yet remove vehicle diagnosis system. | |||
26 | Perform SCN coding on signal acquisition and actuation module (SAM). | Model 906. # # # 2 # with code ED5 (Parameterizable special module) | |
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Under the "Control unit adaptations" menu item follow the instructions for "SCN coding". | |||
| Check | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
27 | Check whether the auxiliary battery (G1/9) is being charged. | The battery cutoff relay must switch audibly shortly after engine start so that the auxiliary battery (G1/9) is charged. |
220 589 02 99 00
Wiring harness repair kit
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah5410p000101a
- ah5410p000101a Notes on battery
- ah9720p200001a Underfloor preservation
- ah9720p940901a Instructions for processing permanent underbody protection
- an5410d000204b Retrofit wiring harness
- an5410d000205b Retrofit battery carrier
- ar4710d4100ng Remove/install fuel tank
- ar4710d4100sd Remove/install fuel tank
- ar4710d4100sf Remove/install fuel tank
- ar5410d0003sd Disconnect/connect battery ground line
- ar5421d0015x SCN coding of control units
- ar6820d2050a Remove/install front floor covering (left)
- ar6830d1320a Remove/install center footwell cover
- ar6830d4020a Remove/install paneling in footwell (left)
- ar8370d5945b Remove/install auxiliary heater
- ar9110d1010h Remove/install driver seat
- ar9110d1035a Remove/install front passenger bench seat
- ar9710d4000h Seam sealing following repair
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as5410z000101a Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of
- as9700z000101a Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents
- as9800z000201a Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.
- ws6000p0022k 000 588 02 84 00 Welder