ar1530b7301a

Remove/install solenoid switch

Typ ar · Thema 15.30 · Version 0300 · 2016-02-12

Gültig für: Cumbustion engine 457.9, 475.9, 476.9

Nicht verfügbar in „de“; angezeigt wird Englisch.

Einordnung

Funktionsgruppe 1 Motor › 15 Elektrische Anlage Motor › 15.30 Starter

EinPAS 15 Motor › 15.35 Starter › 15.35.12 Sensor/Schalter/Leitungssatz

Gilt auch für Motoren/Getriebe: 457 9**, 475 9**, 476 9**

AR15.30-B-7301A

Remove/install solenoid switch

12.02.16

Cumbustion engine 457.9, 475.9, 476.9

Remove/install solenoid switch

B15.30-1014-12

Delco Remy 37/41 MT starter

Represented in the semi-solid link solenoid

1 Bolt

2 Connection bolt

3 Plate

4 Inspection cover

5 Propeller

6 Fastening bolt

7 Solenoid

8 Solenoid piston rod

9 Solenoid piston

10 Actuation bearing

11 Protective cap

Remove/install solenoid switch

B15.30-1021-05

Propeller adjustment procedure

The verification of the pitch measure as well as the adjustment must be carried out within at most, 30 seconds. If it is necessary to take more time, observe a two minutes interval between each attempt to avoid the overheating of the solenoid.

A - Apply voltage between the “S” terminal and the solenoid's negative pole (figure 3 and 5).

B - Momentarily, connect a cable between the negative and the “M” terminal do the solenoid (figure 3 and 5). The solenoid will move the propeller (item 1 of figure 4 and item 3 of figure 6) to the actuation position.

C - After the solenoid has been energized, tighten the rod fastening nut ( item 8 of figure 2) until the fork contacts the piston rod.

Remove/install solenoid switch

B15.30-1022-05

D - Push the start-up propeller in the shifter direction (item 1 of figure 4) to remove the clearance existing in the set (item 4 of figure 4).

E - Check the measure of the propeller pitch (item 5 of figure 4).

F - If necessary, adjust the distance, tightening or loosening the solenoid piston rod fastening nut (item 8 of figure 2).

G - After the adjustment, switch off the voltage applied to the solenoid.

H - Wait for a 2 minutes period and check the adjustment, repeating the measurement.

Remove

1

Remove the 1/4” connection bolt from the starter housing (item 2 of figure 1)

2

Remove the 1/4” bolt from the “M” terminal of the solenoid (item 1 of figure 1)

3

Remove the starter connection plate (item 3 of figure 1)

4

Remove the starter inspection cover (item 4 of figure 1)

5

Remove the three fastening bolts from the solenoid (item 6 of figure 1)

Instructions for the removal of the semi-solid link solenoid: In order not to damage the piston protective cap, energize the solenoid magnetic generator (apply voltage between the S terminal and the negative/housing), or press laterally the solenoid to prevent the piston to turn together with the nut.

6

Remove the starter solenoid (item 7 of figure 1)

7

Remove the 5/16” nut from the solenoid piston rod (item 8 of figure 2)

8

Remove the solenoid piston and the protective cap (item 9 and 11 of figure 2)

Valid only for the conventional solenoids.

Install

9

Fir the solenoid in the actuation bearing (item 10 of figure 1)

10

Align the solenoid fastening holes with the actuation bearing thread holes

11

Check whether the solenoid piston rod is inserted in the fork guide (item 11 of figure 2)

12

Assemble and tighten the three bolts that fasten the solenoid up to the specified torque (item 6 of figure 1)

*BA15.30-B-1001-01H

13

Screw slightly the 5/16” nut of the solenoid piston rod (item 8 of figure 2)

14

Check adjust the position of the propeller after the assemblage of the solenoid, according to the propeller adjustment procedure

Check the propeller adjustment procedure .

*BE15.30-B-1006-01A

15

Put the inspection cover together with the sealing ring (item 4 of figure 1)

16

Tighten the inspection cover up to the specified torque

*BA15.30-B-1002-01H

17

Install the plate that connects the solenoid to the starter housing (item 3 of figure 1)

18

Put the 1/4” bolt in the motor housing terminal (item 2 of figure 1)

19

Put the 1/4” bolt in the solenoid of the motor terminal (item 1 of figure 1)

20

Tighten the 1/4” bolts up to the specified torque

*BA15.30-B-1003-01H

21

Test the electric operation of the starter

Starter

Número

Denominação

Engine 457, 460.984, 904, 906, 924, 926 with starting motor 37 MT

Engine 457; 460.984, 904; 906; 924; 926 with starting motor 41 MT

BE15.30-B-1006-01A

Pinion clearance

mm

0.3 ... 1.7

3.8 ... 5.3

Starter

Número

Denominação

Engine 457.9

BA15.30-B-1001-01H

Starter motor in the timing case

Nm

80

BA15.30-B-1002-01H

Nut of the terminal 30 cable in the starter motor/electromagnetic switch

Nm

30

BA15.30-B-1003-01H

Terminal 50 cable nut in the relay

Nm

2,5