AR07.13-B-9230A | Removing and installing injection nozzles (DE) | 12.02.16 |
Cumbustion engine 475 with Vehicle 695.034, 695.051
Cumbustion engine 476 with Vehicle 695.024, 695.052
B07.15-1150-11
1 Injection nozzle carrier
2 Injection pipes
3 Valve carrier
4 Injection pump
5 Screw fastening the clamp on the pipes
6 Screw fastening the clamp on the block
| Remove | ||
Danger! | Risk of poisoning when utilizing noxious products. Risk of explosion when utilizing flammable products. Risk of injuries (eyes and skin). | ||
1 | Turn-off the master switch, or detach the battery negative lead. | Loosen the lead bolt on the side rail avoiding loosening the poles. | |
2 | Tilting the engine hood. | On vehicles with chassis: 386.0; 386.3; 388.0. | |
3 | Open the engine rear cover. | On vehicles (buses): 664.0; 664.1; 664.2. | |
4 | Detach the injection pipe (2) at the injection nozzle carrier (1). | Do not fold the injection pipes. Do not slacken the injection pipes (2) for bleeding. | |
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5 | Secure the valve carrier (3) of the injection pump (4) and loosen the injection pipe nuts. | | |
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6 | Loosen and remove the screw (6) fastening the clamp of the injection pipes (2) to the engine block. | To separately remove one injection pipe, follow the previous sequences only for the desired pipe, additionally remove, the screw fastening the corresponding clamp. | |
7 | Remove the injection pipes (2). | Protect the injection pipes to avoid impurities. | |
| Installing | ||
8 | Install the pressure pipes on the injection pump (4), and on the injection nozzle carrier (1). | Do not fold the injection pipes (2). Observe the correct assembly position | |
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9 | Install the screw (6). | ||
10 | Bleeding the fuel system. | ||
Danger! | Risk of personal and material damage when cranking the engine with the gearbox engaged in gear. Risk of personal damage when carrying out jobs with the engine heated-up and running. | Be sure the gearbox is in neutral. Wear appropriate clothing and pay attention to engine moving and heated-up parts. | |
Do not crank the engine continuously for more than 10 seconds. If the engine does not start within this interval, wait for some 30 seconds operate the starter again. | |||
11 | Check the injection pipes (2) for tightness. | In case of leakage, replace the damaged pressure tube (2). |
Diesel injection system
000 589 07 03 00
Special 17-19 mm wrench
000 589 50 03 00
Special spline wrench
000 589 68 03 00
Special 17mm wrench
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