SM25.20-W-0010A | Set clutch actuator lifter | 4.3.08 |
MODEL 940, 944 up to 14.1.08 with CODE (GE3) Mercedes PowerShift
W25.40-1077-06
Previous clutch actuator
1 Clutch actuator
2 Bleed screw
3 Electrical connector
4 Electrical connector
5 Compressed air line bracket
6 Compressed-air line
7 Banjo bolt
8 Sealing rings
9 Banjo union (compressed air)
W25.40-1141-06
Modified clutch actuator
1 Clutch actuator
3 Electrical connector
4 Electrical connector
5 Compressed air line bracket
6 Compressed-air line
7 Banjo bolt
9 Banjo union (compressed air)
10 Cover
11 Vent valve
Operation no. of operation texts or standard texts and flat rates
Category | Op. no. | Operation text | Time | Acc. no. | Code |
O | 026597 | OPERATIONS: ADJUST PLUNGER OF CLUTCH ACTUATOR | 1,1h | 25 910 57 | K-STOESSEL |
| Removing | ||
Danger! | Risk of injury caused by body parts being trapped or crushed when working on the pressurized clutch actuator | Always remove ignition key and open bleed screw before removing clutch actuator. | |
1 | Withdraw ignition key | ||
2 | Drain reservoir pressure of compressed air system | ||
3 | Disconnect electrical connectors (3, 4) | ||
4 | Detach compressed air line bracket (5) | ||
5 | Detach compressed-air line (6) | Counterhold at the banjo bolt (7) when loosening the compressed air line (6). | |
6 | Unscrew banjo bolt (7) | ||
7.1 | Loosen bleed screw (2) by 1/4 turn | With previous clutch actuator (1) As a result an adjustment is produced between atmospheric pressure and the pressure in the clutch actuator (1). | |
7.2 | Unscrew cover (10) and press the bleed pin into the bleed valve (11) (arrow) | With modified clutch actuator (1) As a result an adjustment is produced between atmospheric pressure and the pressure in the clutch actuator (1). | |
8 | Remove clutch actuator (1) | ||
9 | Adjust plunger of clutch actuator (1) | ||
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| Install | ||
10 | Press in the bleed pin in bleed valve (11) (arrow) and simultaneously press the piston rod of the clutch actuator (1) into the clutch actuator (1) | Only with modified clutch actuator (1). Afterwards release the bleed pin and hold the piston rod of the clutch actuator (1) in the pressed-in position. | |
11 | Install clutch actuator (1) | | |
12.1 | Tighten bleed screw (2) | With previous clutch actuator (1) | |
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12.2 | Screw on cover (10) tightly | With modified clutch actuator (1) | |
13 | Install banjo bolt (7) with banjo union (9) | | |
14 | Install compressed air line (6) | | |
15 | Connect electrical connectors (3, 4). |
Clutch booster
Number | Designation | Model | |
BA25.20-N-1006-01J | Bolt, clutch adjuster to transmission | Nm | 50 |
BA25.20-N-1007-01J | Bleed screw to clutch actuator | Nm | 28 |
BA25.20-N-1008-01J | Banjo bolt (compressed-air line) to clutch actuator | Nm | 40 |
BA25.20-N-1009-01J | Union nut (compressed-air line) at clutch actuator | Nm | 40 |
BA25.20-N-1011-01J | Jam nut to plunger of clutch actuator | Nm | 40 |
Adjusting device
930 589 00 23 00
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