00-0010 Tightening torques
Group Designation Nm
01 Crankshaft bearing cap central bolts 1)
Crankshaft bearing caps side bolts 80
Oil separator to crankcase 8
Oil sump to crankcase 308)
Oil drain plug to oil sump 80
Oil filler neck to oil sump 25
Screw connection of dipstick guide tube to oil sump 50
Cover to timing case in crankcase 257)
Timing case to crankcase M121.5 100
Timing case to crankcase M10 60
Cover to front crankcase 25
Screw plug oil gallery flywheel side M301.5 - 10.9 180
Screw plug oil gallery fan side M301.5 - 10.9 180
Screw plug main oil gallery and connection gallery
fan side M261.5 - 10.9 150
Screw plug oil gallery flywheel side M301.5 200
Screw plug oil supply power take-off M181.5 80
Screw plug oil supply turbocharger M141.5 50
Screw plug temperature sensor M141.5 50
Screw plug coolant feed and return
air compressor M141.5 50
Coolant drain plug M141.5 50
Screw plug top coolant gallery M261.5 120
Closing nut camshaft bore M221.5 100
Thrust washer to timing case 25
End cover of air compressor opening to timing case 30
Starter mounting to timing case 80
Screw plug of inspection hole start of delivery M261.5 80
Screw plug of inspection hole start of delivery M381.5 40
Cover of TDC inspection hole to timing case 25
Screw plug core hole cylinder head M221.5 100
Cylinder head to crankcase 2)
Cylinder head cover 25
Screw connection crankcase breather
right coolant gallery M141.5 50
Dipstick guide tube to oil sump 35
Tachometer drive front camshaft end 35
Screw plug for valve constant restrictor M321.5 150
Footnotes see 00.4-0010/5
Group Designation Nm
03 Counterweights to crankshaft 6)
Hub of belt pulley to crankshaft 200
Vibration damper to crankshaft 200
Belt pulley to hub 25
Belt pulley to vibration damper 25
Conrod to crankshaft 3)
Flywheel to crankshaft 5)
Ring gear carrier to crankshaft 5)
05 Rocker arm bracket to cylinder head 75
Locking nut to adjusting bolt 50
Adjusting segment to camshaft sprocket 50
07 Drive gear to injection pump 35
Injection pump to crankcase 509)
Injection pump lines to injection pump and injection nozzle 25
Fastening clip of injection lines 10
Bearing tube to crankcase M16 150
Bearing tube to crankcase M10 50
Locking nut of pull rod injection pump 8
Locking nut of stop bolt intermediate speed M8 20
Locking nut adjusting sleeve intermediate speed M221.5 30
Locking nut full throttle stop injection pump M6 5
Securing cap for full load anti-tamper seal M6 5
Connection line charge air pipe 25
Fuel filter to holder 80
Holder for fuel filter to timing case cover 80
Filter bowl to cover 15
Fuel lines to delivery pump, filter and injection pump 30
Fuel filter bleeder screw 15
Nozzle in nozzle holder 80
Thrust bolt of nozzle holder to cylinder head 70
Fuel precleaner holder to transverse intake pipe 25
09 Charge air pipe to cylinder head 25
Cross connection to charge air pipes 50
Charge air pipe connection 50
Turbocharger to exhaust manifold 50
Air intake pipe to bracket M10 50
Air intake pipe to bracket M8 25
Crankcase breather connection to air intake pipe 80
Measuring probe 50
13 Screw plug to air compressor cylinder head 80
Connection for coolant feed to cylinder head 50
Connection for coolant feed and return to crankcase 50
Connection for coolant return to cylinder head 50
Connection for compressed air to cylinder head 80
Footnotes see 00.4-0010/5
Group Designation Nm
13 Connection for intake air to cylinder head 8
Pressure disc to intermediate plate 15
Intermediate plate to cylinder head 30
Drive gear to crankshaft air compressor 3604)
Conrod to crankshaft air compressor 30
Cylinder liner to timing case M8, 10.9 30
Cylinder head to cylinder liner 30
Power steering pump to timing case 60
Coolant line to connection fitting 35
Bearing cap to timing case 30
Securing flange for bearing to bush 50
14 Exhaust manifold to cylinder head 50
Intake manifold to cylinder head 40
Charge air pipe to cylinder head 10.9 40
Start pilot screw plug 30
Start pilot nozzle locking nut 30
Transverse intake pipe to intake manifold 50
Locking plate of exhaust brake to exhaust manifold 25
Lever to throttle valve shaft 15
Left exhaust brake bracket to timing case M16 150
Right exhaust brake bracket to intake manifold M10 50
Bearing pin for working cylinder to holder 25
Locking nut of working cylinder piston rod 20
Holder to throttle valve assembly 35
Exhaust brake throttle valve assembly to turbocharger M10 50
Working cylinder to bearing pin 10
Screw plug in right intake manifold M26 50
15 Carrier for alternator to crankcase 160
Alternator to carrier 50
Clamp of tensioning bolt to alternator 35
Tensioning bolt to oil sump 50
Fan belt pulley to alternator M161.5 55
Cover plate to alternator 50
Starter to timing case 80
Belt pulley to alternator 150
18 Oil pressure relief valve to oil pump 35
Oil pump to crankcase 35
Cover to oil pump 25
Intake manifold to oil pump 35
Intake manifold to crankcase 35
Oil injection nozzle to crankcase (piston cooling) 40
Oil cooler to oil filter head 25
Oil filter bypass valve 60
Oil filler screw plug to oil filter head 80
Oil drain plug to oil filter bowl 50
Footnotes see 00.4-0010/5
Group Designation Nm
18 Oil filter bowl to oil filter head 50
Oil filter with oil cooler to crankcase 70
Coolant drain plug to oil cooler 50
Oil cooler cover to auxiliary oil cooler housing 25
Screw plug oil gallery auxiliary oil cooler 80
Oil pressure line to turbocharger 25
Oil pressure line to crankcase 25
Pipe manifold oil return to turbocharger 25
Oil return connection fitting to timing case, right 120
Oil return locking nut to timing case, left 30
Shield to timing case 150
Connection fitting to oil filter head M241.5 35
Oil filter head cover to oil filter head M8 25
Oil filter head to crankcase M261.5 80
Oil filter head to crankcase M10 50
Oil filter head to oil filter head M10 40
20 Coolant pump to crankcase 25
Coolant outlet connection to coolant pump M8 25
Coolant outlet connection to coolant pump M10 50
Belt pulley to coolant pump 25
Rigid fan to flexible hub 30
VIscous fan with intermediate piece and belt pulley to hub 30
Viscous fan with intermediate piece and belt pulley to
vibration damper 30
Fan carrier to crankcase 60
Tensioning arm to fan carrier 80
Tensioning bolt to fan carrier 50
Clamp for tensioning bolt to tensioning arm 80
Fan shroud to engine carrier 50
Fan shroud to oil sump 50
Bracket to fan shroud 50
Viscous fan to belt pulley hub 30
22 Front engine carrier to crankcase 110
Front suspension lug to crankcase M20 330
Front suspension lug to crankcase M10 50
Rear suspension lug to timing case 150
23 Bearing housing and bearing flange to timing case 25
Output flange to PTO shaft 300
Input gear to PTO 300
Oil supply for PTO (oil nozzle) 80
Bearing housing to timing case 25
Notes
1) Tighten in 4 stages: 1st stage 100 Nm,
2nd stage 200 Nm,
3rd stage 300 to
330 Nm,
4th stage 90° to 100°
angle of rotation.
2) Tightening diagram of cylinder head
Tighten in 6 stages: 1st stage 10 Nm,
2nd stage 50 Nm,
3rd stage 100 Nm,
4th stage 140 to
150 Nm,
5th stage 180 to
190 Nm,
6th stage 90° to 100° angle
of rotation.
3) Initial torque 100 Nm,
Final torque 90° to 100° angle of rotation.
4) Special tool 422 589 00 03 00, 270 Nm.
5) Initial torque 200 to 220 Nm,
Final torque 90° to 100° angle of rotation.
6) Initial torque 140 to 160 Nm,
Final torque 90° to 100° angle of rotation.
7) Tightening diagram timing case cover.
8) Tightening diagram oil sump
a) Tighten corner bolts crosswise A-C, and B-D to 30 Nm.
b) Tighten remaining bolts around circumference to 30 Nm (starting from last corner bolt tighten).
c) Tighten corner bolts further to 30 Nm.
9) Tightening diagram injection pump
a) Align pump with gauge 422 589 01 63 00.
b) Initial torque 10 Nm.
c) Final torque 50 Nm.