ra00004010901x

0901 - Repair of tapped holes using Heli-Coil inserts Engines OM 401 LA, 402 LA

Type ra · emne 00.45 · version 9208 · 1992-02-20

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Placering

Funktionsgruppe 0 Samlet › 00 Samlet køretøj › 00.45 Reparationsmidler

Gælder også for motorer/gearkasser: 401 901, 401 97*, 401 98*, 401 99*, 402 901, 402 97*, 402 98*, 402 99*

00-0901 Repairing tapped holes with Heli-Coil inserts

Data

Metric thread Core hole dia. Spiral drill OD

M6 6.31 6.1-6.2-6.25

6.04

M8 8.35 8.1-8.2-8.25-8.3

8.04

M8 1 8.32 8.1-8.2-8.25-8.3

8.04

M10 10.40 10.25

10.05

M12 12.50 12.25-12.5

12.05

M12 1.5 12.43 12.25

12.05

M14 14.53 14.25-14.5

14.06

M14 1.5 14.43 14.25

14.05

M15 2 15.30 15.25

15.20

M16 16.53 16.25-16.5

16.06

M16 1.5 16.43 16.25

16.05

M24 1.5 24.43 24.25

24.05

M26 1.5 26.43 26.25

26.05

M30 1.5 30.43 30.25

30.05

0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 401 LA, 402 LA
0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 401 LA, 402 LA
0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 401 LA, 402 LA
0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 401 LA, 402 LA
0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 401 LA, 402 LA

Special tools

0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 401 LA, 402 LA
0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 401 LA, 402 LA
0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 401 LA, 402 LA
0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 401 LA, 402 LA

Repairing

1 Widen core hole with spiral drill.

Note

Do not countersink hole.

2 Re-tap the damaged thread with the special Heli-Coil thread tap.

0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 401 LA, 402 LA

3 Fit spindle (1) and mouthpiece (2) matching the thread onto the installation tool.

Note

Slot on mouthpiece (2) must be aligned with the marking on the installation tool (arrows).

0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 401 LA, 402 LA

4 Insert Heli-Coil threaded insert (3) into the spindle (1) in the installation tool.

Note

The driver studs of the Heli-Coil threaded insert must be located in the slot (arrow).

0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 401 LA, 402 LA

5 Turn threaded insert (3) through the mouthpiece with the spindle until the threaded insert is flush at the front.

0901 - Repair of tapped holes using Heli-Coil inserts                           
	Engines OM 401 LA, 402 LA

6 Fit installation tool onto the threaded hole and turn in the insert without exerting pressure on the spindle.

Note

Turn in insert 1/2 to 1 1/2 turns deeper than the surface of the tapped hole.

7 Remove studs up to M12 by means of stud breaker. For threaded inserts greater than M12, remove studs with fine-nose pliers by up- and downward movements.

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