ar8860p2001fr

Remove/install tank filler recess

Type ar · emne 88.60 · version 0102 · 2019-07-01

Gælder for: Model 257, 290

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 3 Karrosseri › 88 Monteringsdele, udvendige klapper › 88.60 Udvendige klapper — Serie 257 · Serie 290

EinPAS 35 Karrosseri/ramme/monteringsdele › 35.34 Sidevæg › 35.34.35 Skærm/sidevæg — Serie 257 · Serie 290

AR88.60-P-2001FR

Remove/install tank filler recess

30.06.2019

Model

257, 290

Remove/install tank filler recess

P88.60-2711-09

Shown on model 257 with code U79 (diesel exhaust gas cleaning BLUETEC (SCR) Generation 3)

1

Tank filling recess

5

Catch hook

7

Catch hook

2

Check strap

6

Screwdriver

M14/10

Tank cap central locking actuator

3

AdBlue® cover

Remove/install tank filler recess

Shown on model 257 with code U79 (diesel exhaust gas cleaning BLUETEC (SCR) Generation 3)

10

Drain hose

11

Seal

12

Filling tube

13

AdBlue® filling tube

P88.60-2572-06

Warning

Risk of burn injuries and scalding when working at AdBlue lines and the components attached to them. Risk of injury to skin and eyes when handling AdBlue. Risk of poisoning caused by swallowing AdBlue

Pour AdBlue into suitable containers only. Wait until the pressure is released before starting any work on the exhaust aftertreatment system.

AS14.40-Z-0001-01A

Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Notes on use, material properties and handling of AdBlue®

AH14.40-N-0001-01A

Remove

1

Remove fender liner.

AR88.10-P-1302FR

2

Remove drain hose (10) from the tank filler recess (1).

3

Remove fuel filler flap.

4

Remove check strap (2) from tank flap hinge.

5.1

Remove rubber plugs (arrows).

If installed tank filling recess (1) has already been removed previously.

5.2

Drill out recesses of the rubber plugs (arrows) with a 3 mm drill bit.

If installed tank filling recess (1) is being removed for the first time.

6

Unscrew AdBlue® cap (3) from filler neck.

Model 257
with code U79 (BLUETEC (SCR) diesel exhaust treatment, generation 3)

7

Unclip catch hooks (5) and remove fuel filler cap central locking system actuator (M14/10) from the tank filler recess (1).

8

Disconnect electrical connector from the fuel filler cap central locking system actuator (M14/10).

9

Release catch hooks (7) in succession with a suitable screwdriver (6) through the bores (arrows) and, while doing so, pull the tank filler recess (1) out of the body opening.

10

Pull seal (11) over the fuel filler cap.

Lubricant, rubber assembly 1 l

*BR00.45-Z-1010-06A

11

Pull seal (11) over the AdBlue® filling tube (13).

Model 257
with code U79 (BLUETEC (SCR) diesel exhaust treatment, generation 3)

Lubricant, rubber assembly 1 l

*BR00.45-Z-1010-06A

12

Remove tank filler recess (1).

13

Screw AdBlue® cap (3) onto the filler neck.

Model 257
with code U79 (BLUETEC (SCR) diesel exhaust treatment, generation 3)
In the case of additional work.

Install

14

Unscrew AdBlue® cap (3) from filler neck.

Model 257
with code U79 (BLUETEC (SCR) diesel exhaust treatment, generation 3)
If additional work was performed.

15

Install rubber plugs (arrows) in the tank filler recess (1).

If reusing tank filling recess (1).

Lubricant, rubber assembly 1 l

*BR00.45-Z-1010-06A

16

Pull seal (11) over the fuel filler cap.

Lubricant, rubber assembly 1 l

*BR00.45-Z-1010-06A

17

Pull seal (11) over the AdBlue® filling tube (13).

Model 257
with code U79 (BLUETEC (SCR) diesel exhaust treatment, generation 3)

Lubricant, rubber assembly 1 l

*BR00.45-Z-1010-06A

18

Press tank filler recess (1) into the body opening until all catch hooks (7) are clipped in.

19

Connect electrical connector to the fuel filler cap central locking system actuator (M14/10).

20

Insert fuel filler cap central locking system actuator (M14/10) into the tank filler recess (1) and clip in catch hooks (5).

21

Screw AdBlue® cap (3) onto the filler neck.

Model 257
with code U79 (BLUETEC (SCR) diesel exhaust treatment, generation 3)

22

Attach check strap (2) to the tank flap hinge.

23

Install fuel filler flap.

24

Guide seal (11) over the connection fitting of the drain hose (10).

25

Install drain hose (10) on the connection fitting.

26

Install fender liner in the right rear fender.

AR88.10-P-1302FR

Repair materials

Number

Designation

Order number

BR00.45-Z-1010-06A

Lubricant, rubber assembly 1 l

A 000 989 03 67

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