Remove/install rear wall window

AR67.20-P-2000EG

Remove/install rear wall window

27.2.12



Removing

 Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A

 Danger!

Risk of injury from pinching or crushing hands and feet when working on windows.

Secure windows against dropping; use only specified lifting tools; wear safety shoes.

AS67.00-Z-0003-01A

 Danger!

Risk of injury caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows

Always interrupt air supply when inserting or removing blade.

Wear protective gloves and safety glasses.

AS67.00-Z-0001-01A



Notes on avoiding damage to windows installed in special high-security vehicles

AH67.00-P-0003-01FB



Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

1

Prepare glue cartridge

AR67.10-P-1000-12SX

 Intermediate piece

*000589866300

Cartridge gun

gotis://K_67.0_02.0

Repair kit

*BR00.45-Z-1135-02A

2

Open side window in driver door

 If all windows are closed, the rear window (1) can be pressed outward by the air pressure during the curing period when closing the doors.

3

Open trunk lid

4

Remove detachable parts when replacing rear window (1).

AR67.20-P-2100EW

5

Cover over rear shelf

6

Mask off left and right C-pillar and rear edge of roof in connection area with adhesive tape

 Attach adhesive tape to prevent paint damage.

7

Cut out rear window (1) with cutting blade.

Window glazing device, FSC 1.6

gotis://K_67.0_01.0

Cutting blade, Z-shape,

Cutting length 60 mm

Order no.: 6 39 03 081 01 3

http://www.fein.com

Cutting blade, L shape,

Cutting length 25,4 mm

Order no.: 6 39 03 207 01 2

http://www.fein.com

8

Position suction lifting device in upper third of rear window (1).

Vacuum lifting device for special protection vehicles

gotis://K_67.0_03.0

9

Raise rear window (1) of body flange

 Helper required for guiding rear window (1), otherwise, adjacent body parts can be damaged.

Detach rear window (1) first in upper area from body flange, then remove upward (arrow).

 When performing accident repair, check whether it is necessary to install a new rear window (1).

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

10

Prepare body flange for installation of window

 The adhesive areas on the body flange must be absolutely free of dust and grease to prevent a decrease in the gluing force when installing the window.

AR67.10-P-1501-01P



General notes about painting the body flange in the glazing area

Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls.

AH98.00-P-9408-06A

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Bonding agent Sika primer 206 G+P

*BR00.45-Z-1019-02A

Sika activator

*BR00.45-Z-1090-02A

Primer stick

*BR00.45-Z-1012-07A

Hepox 2K EP primer filler 4017 (Spray Max)

*BR00.45-Z-1050-07A

11

Remove adhesive tape on C-pillar and rear edge of roof



Install

12

Align rear window (1) in body opening with suction lifting device

 Aid of a helper is required for guiding the rear window (1), otherwise adjacent body parts and the rear window (1) can be damaged.

AR67.20-P-2000-04P

Distance between top edge and rear edge of roof

*BE67.20-P-1001-01L

 Feeler gauge

*129589032100

Vacuum lifting device for special protection vehicles

gotis://K_67.0_03.0

13

Replace rubber seal on rear window (1) at top

 Glue rubber seal to top edge of window at a distance of 6 mm. Position left and right side rubber seal flush on rear window (1).

14

Prepare rear wall window (1) for installation

 The adhesive areas on the rear-end window (1) must be absolutely free of dust and grease to prevent a decrease in the gluing force when installing the window.

AR67.10-P-1000-03TS

Vacuum lifting device for special protection vehicles

gotis://K_67.0_03.0

Repair kit

*BR00.45-Z-1135-02A

Cleaner

*BR00.45-Z-1025-04A

White adhesive tape

*BR00.45-Z-1107-02A

15

Apply adhesive material

 Install rear-end window (1) on body flange within 10 minutes after applying glue, otherwise adhesive force of glue starts to decrease.

AR67.10-P-1000-08P

 Uniformly apply glue in shape of bead at a height of approx. 13 mm.

 Intermediate piece

*000589866300

Cartridge gun

gotis://K_67.0_02.0

Repair kit

*BR00.45-Z-1135-02A

16

Insert rear window (1) with vacuum lifting device and aid of helper, align and glue in

 Position vacuum lifting unit in upper third of rear-end window (1), so that the lifted rear-end window (1) is parallel to the C-pillars, otherwise the edges of the rear-end window (1) can hit the body flange when inserting and break off or the glue beads can run.

 Ensure that at least one vehicle door remains open while the adhesive material cures. When a vehicle door is closed, the vibration to the body can change the installation position of the rear-end window (1). The curing time of the adhesive material is approx. 2 h, measured from the time the adhesive material is applied.

Vacuum lifting device for special protection vehicles

gotis://K_67.0_03.0

17

Remove cover from rear shelf

18

Remove detachable parts when installing rear window (1).

AR67.20-P-2100EW

19

Open trunk lid

20

Remove protective foil on inside of rear window (1)

Number

Designation

Model
212

BE67.20-P-1001-01L

Distance between top edge of rear window and transition between rabbet and rear edge of roof

mm

4.5 (1)

Number

Designation

Order number

BR00.45-Z-1135-02A

Repair kit, installing windshields, 1-component adhesive

A 221 670 81 01

BR00.45-Z-1019-02A

Bonding agent Sika primer 206 G+P

Sika Deutschland GmbH
Stuttgarter Strasse 139
72574 Bad Urach
Germany
Tel. +49 7125 940-761
Fax +49 7125 940-763
www.sika-industry.de

BR00.45-Z-1090-02A

Sika activator

A 005 989 58 71

BR00.45-Z-1107-02A

White adhesive tape

A 006 989 09 85

BR00.45-Z-1025-04A

Cleaner

A 005 989 19 71

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1050-07A

Hepox 2K EP primer filler 4017 (Spray Max)

Spies Hecker GmbH
Fritz-Hecker-Str. 47-107
50968 Köln
Germany
Tel. +49 221 370606
Fax +49 221 3706410
www.spieshecker.com