ar6510d110001a

Completely remove high roof

Type ar · emne 65.10 · version 0108 · 2016-05-30

Gælder for: Model 906.6 with code D05 (Super-high roof) Model 906.6 with code D06 (Super-high roof painted in vehicle colour)

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Placering

Funktionsgruppe 3 Karrosseri › 65 Tag › 65.10 Tagplade — Serie 906 (modeller 6**)

EinPAS 35 Karrosseri/ramme/monteringsdele › 35.39 Tag › 35.39.30 tagplade/tagramme — Serie 906 (modeller 6**)

AR65.10-D-1100-01A

Completely remove high roof

Model

906.6

with code D05 (Super-high roof)

Model

906.6

with code D06 (Super-high roof painted in vehicle colour)

Repair materials

Number

Designation

Order number

BR00.45-Z-1005-10A

Spacer, rear window installation 30 X 10 X 4 mm

A 240 651 00 18

BR00.45-Z-1023-04A

Sika activator

A 009 989 01 71 14

BR00.45-Z-1104-02A

SIKA primer 209, 250 ml

A 009 989 75 71 09

Completely remove high roof

1

Remove plastic corners (2).



2

Completely mask off side roof frame paneling all the way around on adhesive bead (3) to super high roof (1) with 2-layer textile adhesive bead (4).



3

Cut out adhesive sealing seam (3) all-round, as far as possible, with cutter blade (01).


Remove sealing seam (3), as far as possible, to reach the outer edge of the super-high roof (1) all-round with the cutting wire. Avoid damage to paintwork.


D65.10-1301-12

Completely remove high roof

4

Punch hole in front adhesive seam (5) in one corner with awl (02) and guide cutting wire through toward inside.



5

Cut adhesive seam (5) all-round with cutting wire.


Avoid damage to paintwork.



6

Remove super-high roof (1).


Position cup suction tool on super-high roof (1) so that the weight is balanced. Lift off super-high roof (1) with fork lift and suspension belts.


D65.10-1302-12

7

Remove textile adhesive tape.

8

Level bead of glue on body down to approx. 1 mm with scraper or window removal tool.

If the cut gluing flange is exposed to the ambient air for longer than 6 h, apply activator before applying adhesive.

9

Do not repair paint damage with primer in visible area.

10

Treat bonding surfaces with primer.

Only on newly painted surfaces.

11

Suction off vehicle interior and gluing flange.

Completely remove high roof

12

Glue on rubber spacer disks (6) to gluing flange.


The rubber spacer disks (6) are glued to the gluing flange all the way around. 4 rubber spacer disks (6) each on front roof frame as well as one each on right and left at height of roof bow.


D65.10-1304-12