ar6410w1100a

Remove/install rear wall paneling

Type ar · emne 64.10 · version 0103 · 2006-10-31

Gælder for: BODY 375.810 in MODEL 375.3 BODY 375.830 in MODEL 375.1 BODY 375.840 in MODEL 375.4 BODY 940.899 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5 except CODE (F20) Cab with extended rear wall BODY 944.899 in MODEL 944.0 /2 BODY 972.899 in MODEL 970, 972, 974, 975, 976 except CODE (F20) Cab with extended rear wall

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 3 Karrosseri › 64 Bagvæg og hæk › 64.10 Bagvæg — Serie 375 (modeller 1**, 3**, 4**, 810, 830, 840) · Serie 940 (modeller 899) · Serie 944 (modeller 0**, 2**, 899) · Serie 950 (modeller 5**, 6**) · Serie 952 (modeller 5**, 6**) · Serie 953 (modeller 6**) · Serie 954 (modeller 5**) · Serie 970 · Serie 972 · Serie 974 · Serie 975 · Serie 976

EinPAS 35 Karrosseri/ramme/monteringsdele › 35.31 Bagvæg/hæk › 35.31.30 Bagvæg/hæk — Serie 375 (modeller 1**, 3**, 4**, 810, 830, 840) · Serie 940 (modeller 899) · Serie 944 (modeller 0**, 2**, 899) · Serie 950 (modeller 5**, 6**) · Serie 952 (modeller 5**, 6**) · Serie 953 (modeller 6**) · Serie 954 (modeller 5**) · Serie 970 · Serie 972 · Serie 974 · Serie 975 · Serie 976

AR64.10-W-1100A

Remove/install rear wall paneling

14.10.98

BODY 375.810 in MODEL 375.3

BODY 375.830 in MODEL 375.1

BODY 375.840 in MODEL 375.4

BODY 940.899 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5 except CODE (F20) Cab with extended rear wall

BODY 944.899 in MODEL 944.0 /2

BODY 972.899 in MODEL 970, 972, 974, 975, 976 except CODE (F20) Cab with extended rear wall

Remove/install rear wall paneling

W64.10-1001-06

1 Rear wall paneling (without window)

2 Rear roof frame

3 Center rear wall pillar

4 Left/right cross member

5 Rear wall cover

Remove

Danger!

Risk of injury from grazing or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and untrimmed vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A

Danger!

Risk of fatal injury from the high voltage used for arc welding. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury when welding from weld splatter and UV light. Welding gases arepoisonous when inhaled.

Use insulating surfaces, wear protective clothing, eye protection and protective masks. Remove highly inflammable materials from the danger zone. Use evacuation system

AS00.00-Z-0007-01A

General information on repairs to body

AH60.00-N-0001-01A

Measures for preventing damage to vehicles or components when performing arc welding work

AH00.00-N-0005-01A

General notes on welding

AH60.00-N-0005-01A

1

Remove detachable parts in area to be repaired

2

Cover all attached parts remaining in vehicle (area to be repaired)

Use fireproof tarpaulin to avoid damage from flying sparks.

*WH58.30-Z-1001-40A

3

Separate rear wall paneling (1)

AR64.10-W-1100-01A

*201589005100

*WH58.30-Z-1002-01A

*WH58.30-Z-1001-03A

*WH58.30-Z-1006-01A

*WH58.30-Z-1024-04A

*WH58.30-Z-1021-04A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Tarpaulin (fireproof)

*WH58.30-Z-1001-40A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Body saw (electric/pneumatic)

*WE58.40-Z-1004-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Install

4

Prepare rear wall paneling for installation

AR64.10-W-1100-03A

*WH58.30-Z-1001-03A

*WH58.30-Z-1002-02A

*WH58.30-Z-1031-02A

*WH58.30-Z-1003-02A

*WH58.30-Z-1024-04A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Tarpaulin (fireproof)

*WH58.30-Z-1001-40A

Spot welder

*WE58.40-Z-1002-02A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

5

Prepare connection points for rear wall paneling on body

AR64.10-W-1100-02A

*WH58.30-Z-1001-03A

*WH58.30-Z-1024-04A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Tarpaulin (fireproof)

*WH58.30-Z-1001-40A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

6

Install rear wall paneling

AR64.10-W-1100-04A

*WH58.30-Z-1001-03A

*WH58.30-Z-1003-01A

*WH58.30-Z-1031-02A

*WH58.30-Z-1003-02A

*WH58.30-Z-1024-04A

Inert gas welder

*WE58.40-Z-1001-02A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Tarpaulin (fireproof)

*WH58.30-Z-1001-40A

Spot welder

*WE58.40-Z-1002-02A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

7

Supplement seals with MB body sealant

8

Supplement underbody protection with MB permanent underbody protection agent

9

Paint area repaired and adjacent surfaces

See Paintwork Manual

10

Supplement MB hollow cavity preservation

11

Reinstall all removed detachable body components

Remove/install rear wall paneling

Spot weld cutter

201 589 00 51 00

Commercially available tools

Number

Designation

WH58.30-Z-1002-01A

Ball cutter, dia. 12 mm

WH58.30-Z-1003-01A

Electrode miller

WH58.30-Z-1006-01A

Vario Drill WS 91 spot weld removing tool

WH58.30-Z-1002-02A

Hole punching pliers, dia. 7 mm

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1031-02A

C-clamp

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1021-04A

Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

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