ar6310p0665lf

Remove/install outer rear wheel well

Type ar · emne 63.10 · version 0408 · 2019-12-03

Gælder for: Model 205.0/1/2/3 Model 217.3 Model 222 except code Z07 (B7 armoring on special protection version) Model 253 Model 293

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 3 Karrosseri › 63 Sidevæg › 63.10 Sidevæg — Serie 205 (modeller 0**, 1**, 2**, 3**) · Serie 217 (modeller 3**) · Serie 222 · Serie 253 · Serie 293

EinPAS 35 Karrosseri/ramme/monteringsdele › 35.34 Sidevæg › 35.34.41 Bærearm/hjulkasse — Serie 205 (modeller 0**, 1**, 2**, 3**) · Serie 217 (modeller 3**) · Serie 222 · Serie 253 · Serie 293

AR63.10-P-0665LF

Remove/install outer rear wheel well

02.12.2019

Model

205.0/1/2/3

Model

217.3

Model

222

except code Z07 (B7 armoring on special protection version)

Model

253

Model

293

Remove/install outer rear wheel well

P63.10-5171-09

Shown on model 222

1

Outer rear wheel well

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 205.0/1/2
Model 222
except code Z07 (B7 armoring on special protection version)
Model 253
Model 293

AS00.00-Z-0035-01A

Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on battery

AH54.10-P-0001-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Notes on acoustic foam and structural foam in the vehicle

Model 217.3
Model 222
except code Z07 (B7 armoring on special protection version)

AH60.00-P-0039-01A

Notes on acoustic foam and structural foam in the vehicle

Model 205.0/1/2/3

AH60.00-P-0039-01LW

Notes on acoustic foam and structural foam in the vehicle

Model 253
Model 293

AH60.00-P-0039-01LWG

General information on MB materials

AH98.00-P-9409-03A

Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

3

Remove rear fender.


Model 253.3

AR63.50-P-1401LWX

Model 205.0/1

AR63.50-P-1400LW

Model 205.2, 253.9
Model 293

AR63.50-P-1400LWS

Model 205.3

AR63.50-P-1400CLW

Model 217.3

AR63.50-P-1400LC

Model 222
except code Z07 (B7 armoring on special protection version)

AR63.50-P-1400LF

4

Cut off outer rear wheel well (1).

AR63.10-P-0660-01LF

000 588 00 84 00 Heat gun

WS54.00-P-0049B

Commercially available devices/tools
Round wire brush
Spot weld milling machine
Body power jigsaw
Wet/dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

5

Prepare outer rear wheel well (1).

AR63.10-P-0670-05LF

Commercially available devices/tools
Round wire brush
Body power jigsaw

1K-zinc dust paint

*BR00.45-Z-1056-07A

Install

Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

6

Install and weld in outer rear wheel well (1).

AR63.10-P-0670-06LF

Gap dimensions on hoods, doors and lidsModel 205.0/1/2/3
Model 253
Model 293

AR60.00-P-0700-01LW

Gap dimensions on hoods, doors and lidsModel 217.3

AR60.00-P-0700-01LC

Gap dimensions on hoods, doors and lidsModel 222
except code Z07 (B7 armoring on special protection version)

AR60.00-P-0700-01LF

000 588 01 84 00 Welder

WS60.00-P-0021K

000 588 02 84 00 Welder

WS60.00-P-0022K

Commercially available devices/tools
Round wire brush
Manual temporary fastener 6.35 mm
Blind rivet gun (minimum pull-off force 19 kN)
Wet/dry vacuum cleaner

Model 293Side piece to rear spoiler/liftgate

*BE60.00-P-1015-01OA

Model 253.1/9Sidewall to liftgate

*BE60.00-P-1013-01FA

1K-zinc dust paint

*BR00.45-Z-1056-07A

Model 205.2Rear door to side section, bottom

*BE60.00-P-1010-01BB

Model 205.2Sidewall to liftgate

*BE60.00-P-1021-01BB

Model 205.2Outside of taillamp to inside of taillamp

*BE60.00-P-1022-01BB

Model 205.3Front door to sidewall

*BE60.00-P-1007-01BB

Model 205.3Trunk lid to fender at rear, top

*BE60.00-P-1012-01BB

Model 205.3Rear fender to taillamp

*BE60.00-P-1015-01BB

Model 253Rear door to side piece

*BE60.00-P-1008-01FA

Model 293Rear door to side piece

*BE60.00-P-1010-01OA

Model 253Outside of taillamp to inside of taillamp

*BE60.00-P-1014-01FA

Model 293Outside of taillamp to inside of taillamp

*BE60.00-P-1021-01OA

Model 217.3Rear fender to taillamp

*BE60.00-P-1008-01DA

Model 217.3Front door to sidewall

*BE60.00-P-1005-01DA

Model 205.0/1Rear door to side section, bottom

*BE60.00-P-1010-01BB

Model 205.0/1Trunk lid to fender at rear, top

*BE60.00-P-1012-01BB

Model 222
except code Z07 (B7 armoring on special protection version)Rear door to side section, bottom

*BE60.00-P-1012-01BA

Model 222
except code Z07 (B7 armoring on special protection version)Trunk lid to rear fender at top

*BE60.00-P-1014-01BA

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1035-13A

Repair solution for broken or missing weld studs

*BR00.45-Z-1037-13A

Feeler gauge

*129589032100

7

Clean weld joints and sheet metal flange.

Commercially available devices/tools
Round wire brush

8

Install rear fender.


Model 253.3

AR63.50-P-1401LWX

Model 205.0/1

AR63.50-P-1400LW

Model 205.2, 253.9
Model 293

AR63.50-P-1400LWS

Model 205.3

AR63.50-P-1400CLW

Model 217.3

AR63.50-P-1400LC

Model 222
except code Z07 (B7 armoring on special protection version)

AR63.50-P-1400LF

9

Install detachable parts in the area of the repair point.

Check values for gap dimensions

Number

Designation

Model 217.3

BE60.00-P-1005-01DA

Front door to sidewall

Dimension "F6"

mm

3,5 (1,0)

For picture, see

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 205.3

BE60.00-P-1007-01BB

Front door to sidewall

Dimension "H1"

mm

3,5 (0,5)

For picture, see

AR60.00-P-0700-01LW

Check values for gap dimensions

Number

Designation

Model 217.3

BE60.00-P-1008-01DA

Rear fender to taillamp

Dimension "F9C"

mm

1,0 (0,5)

For picture, see

AR60.00-P-0700-01LC

Test and adjustment values for gap dimensions

Number

Designation

Model 253.3

Model 253.1/9

BE60.00-P-1008-01FA

Rear door to side piece

Dimension "I"

mm

3,5 (0,5)

3,5 (0,5)

For picture, see

AR60.00-P-0700-01LW

AR60.00-P-0700-01LW

Check values for gap dimensions

Number

Designation

Model 205.0/1

Model 205.2

BE60.00-P-1010-01BB

Rear door to side section, bottom

Dimension "I"

mm

3,5 (0,5)

3,5 (0,5)

For picture, see

AR60.00-P-0700-01LW

AR60.00-P-0700-01LW

Gap dimensions

Number

Designation

Model 293

BE60.00-P-1010-01OA

Rear door to side piece

Dimension "G"

mm

3,5 (0,5)

For picture, see

-

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1012-01BA

Rear door to side section, bottom

Dimension "I"

mm

4 (0,5)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 205.0/1

Model 205.3

BE60.00-P-1012-01BB

Trunk lid to fender at rear, top

Dimension "K"

mm

3,5 (+0,5/-1)

3,5 (1)

Dimension "K1"

mm

-

4 (+1,5/-1)

For picture, see

AR60.00-P-0700-01LW

AR60.00-P-0700-01LW

Test and adjustment values for gap dimensions

Number

Designation

Model 253.1/9

BE60.00-P-1013-01FA

Sidewall to liftgate

Dimension "S"

mm

4,0 (1,5)

For picture, see

AR60.00-P-0700-01LW

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1014-01BA

Trunk lid to rear fender at top

Dimension "K"

mm

3,5 (1)

For picture, see

AR60.00-P-0700-01LF

Test and adjustment values for gap dimensions

Number

Designation

Model 253.3

Model 253.1/9

BE60.00-P-1014-01FA

Outside of taillamp to inside of taillamp

Dimension "T"

mm

3,5 (+1,5/-1)

3,5 (+1,5/-1)

For picture, see

AR60.00-P-0700-01LW

AR60.00-P-0700-01LW

Check values for gap dimensions

Number

Designation

Model 205.3

BE60.00-P-1015-01BB

Rear fender to taillamp

Dimension "N"

mm

1 (1)

For picture, see

AR60.00-P-0700-01LW

Gap dimensions

Number

Designation

Model 293

BE60.00-P-1015-01OA

Side piece to rear spoiler/liftgate

Dimension "L1"

mm

3,5 (-0,5/+1)

Dimension "L2"

mm

3,5 (1)

For picture, see

-

Check values for gap dimensions

Number

Designation

Model 205.2

BE60.00-P-1021-01BB

Sidewall to liftgate

Dimension "S"

mm

3,5 (0,8)

For picture, see

AR60.00-P-0700-01LW

Gap dimensions

Number

Designation

Model 293

BE60.00-P-1021-01OA

Outside of taillamp to inside of taillamp

Dimension "O"

mm

4,5 (-1/+1,5)

For picture, see

-

Check values for gap dimensions

Number

Designation

Model 205.2

BE60.00-P-1022-01BB

Outside of taillamp to inside of taillamp

Dimension "T"

mm

3,8 (1,0)

For picture, see

AR60.00-P-0700-01LW

Remove/install outer rear wheel well

129 589 03 21 00

Feeler gauge

Repair materials

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1035-13A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

A 000 991 76 32

BR00.45-Z-1037-13A

Repair solution for broken or missing weld studs

A 000 990 12 10

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71

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