Replace complete rear fender

AR63.50-P-1400LWS

Replace complete rear fender

02.12.2019

Model

205.2

Model

253.9

Model

293

Shown on MODEL 205.2

1

Rear fender

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

 Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on battery

AH54.10-P-0001-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Notes on acoustic foam and structural foam in the vehicle

Model 205.2

AH60.00-P-0039-01LW

Notes on acoustic foam and structural foam in the vehicle

Model 253.9
Model 293

AH60.00-P-0039-01LWG

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

 When installing a new right rear fender (1), the standard fuel filler cap must be attached and the filler neck must be covered with a spark protection blanket.

3

Cut off rear fender (1).



000 588 00 84 00 Heat gun

WS54.00-P-0049B

AR63.50-P-1400-02LWS

 Commercially available tools
Round wire brush
Body power jigsaw
Spot weld milling machine
Wet/dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

Primer stick

*BR00.45-Z-1012-07A

4

Prepare rear fender (1).

AR63.50-P-1400-03LWS

 Commercially available tools
Round wire brush
Body power jigsaw
Spot weld milling machine

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

5

Install rear fender (1).

AR63.50-P-1400-04LWS



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

Gap dimensions on hoods, doors and lids

AR60.00-P-0700-01LW

 Commercially available tools
Round wire brush
Manual temporary fastener 6.35 mm
Blind rivet gun (minimum pull-off force 19 kN)
Wet/dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

Model 205.2Rear door to side section, bottom

*BE60.00-P-1010-01BB

Model 293Rear door to side piece

*BE60.00-P-1010-01OA

Model 253.9Rear door to side piece

*BE60.00-P-1008-01FA

Model 205.2Sidewall to rear spoiler

*BE60.00-P-1020-01BB

Model 205.2Sidewall to liftgate

*BE60.00-P-1021-01BB

Model 253.9Sidewall to liftgate

*BE60.00-P-1013-01FA

Model 293Side piece to rear spoiler/liftgate

*BE60.00-P-1015-01OA

Model 205.2Outside of taillamp to inside of taillamp

*BE60.00-P-1022-01BB

Model 253.9Outside of taillamp to inside of taillamp

*BE60.00-P-1014-01FA

Model 293Outside of taillamp to inside of taillamp

*BE60.00-P-1021-01OA

Model 205.2Sidewall to outside of taillamp at bottom

*BE60.00-P-1026-01BB

Model 253.9Outer taillamp to sidewall, bottom

*BE60.00-P-1019-01FA

Model 293Outer taillamp to sidewall, bottom

*BE60.00-P-1022-01OA

Model 205.2Outside of taillamp to bumper

*BE60.00-P-1027-01BB

Model 253.9Outside of taillamp to bumper

*BE60.00-P-1020-01FA

Model 293Outside of taillamp to bumper

*BE60.00-P-1023-01OA

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

Adhesive kit, body, 2-component adhesive

*BR00.45-Z-1092-02A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1035-13A

 Feeler gauge

*129589032100

If required as an alternative to restoring the surfaces with a body solder,



Apply basic body filler.

AR60.00-P-0031-01LWG

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

Basic body filler

*BR00.45-Z-1057-07A

6

Clean weld joints and sheet metal flange.

 Commercially available tools
Round wire brush

7

Remove spark protection blankets.

8

Clean repair area.

 Commercially available tools
Wet/dry vacuum cleaner

9

Treat repair areas with primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
http://xentryportal.mercedes-benz.com

10

Seal seam after repair.

AR97.10-P-4000LW

11

Paint repair areas and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
http://xentryportal.mercedes-benz.com

12

Supplement cavity preservation

AR97.20-P-1500LW

13

Install all detachable parts in area of repair point.

Test and adjustment values for gap dimensions

Number

Designation

Model 253.1/9

BE60.00-P-1008-01FA

Rear door to side piece

Dimension "I"

mm

3,5 (0,5)

For picture, see

AR60.00-P-0700-01LW

Check values for gap dimensions

Number

Designation

Model 205.2

BE60.00-P-1010-01BB

Rear door to side section, bottom

Dimension "I"

mm

3,5 (0,5)

For picture, see

AR60.00-P-0700-01LW

Gap dimensions

Number

Designation

Model 293

BE60.00-P-1010-01OA

Rear door to side piece

Dimension "G"

mm

3,5 (0,5)

For picture, see

-

Test and adjustment values for gap dimensions

Number

Designation

Model 253.1/9

BE60.00-P-1013-01FA

Sidewall to liftgate

Dimension "S"

mm

4,0 (1,5)

For picture, see

AR60.00-P-0700-01LW

Test and adjustment values for gap dimensions

Number

Designation

Model 253.1/9

BE60.00-P-1014-01FA

Outside of taillamp to inside of taillamp

Dimension "T"

mm

3,5 (+1,5/-1)

For picture, see

AR60.00-P-0700-01LW

Gap dimensions

Number

Designation

Model 293

BE60.00-P-1015-01OA

Side piece to rear spoiler/liftgate

Dimension "L1"

mm

3,5 (-0,5/+1)

Dimension "L2"

mm

3,5 (1)

For picture, see

-

Test and adjustment values for gap dimensions

Number

Designation

Model 253.1/9

BE60.00-P-1019-01FA

Outer taillamp to sidewall, bottom

Dimension "W"

mm

1,0 (+1/-0,5)

For picture, see

AR60.00-P-0700-01LW

Check values for gap dimensions

Number

Designation

Model 205.2

BE60.00-P-1020-01BB

Sidewall to rear spoiler

Dimension "R"

mm

4,0 (1,3)

For picture, see

AR60.00-P-0700-01LW

Test and adjustment values for gap dimensions

Number

Designation

Model 253.1/9

BE60.00-P-1020-01FA

Outside of taillamp to bumper

Dimension "X"

mm

1,5 (1)

For picture, see

AR60.00-P-0700-01LW

Check values for gap dimensions

Number

Designation

Model 205.2

BE60.00-P-1021-01BB

Sidewall to liftgate

Dimension "S"

mm

3,5 (0,8)

For picture, see

AR60.00-P-0700-01LW

Gap dimensions

Number

Designation

Model 293

BE60.00-P-1021-01OA

Outside of taillamp to inside of taillamp

Dimension "O"

mm

4,5 (-1/+1,5)

For picture, see

-

Check values for gap dimensions

Number

Designation

Model 205.2

BE60.00-P-1022-01BB

Outside of taillamp to inside of taillamp

Dimension "T"

mm

3,8 (1,0)

For picture, see

AR60.00-P-0700-01LW

Gap dimensions

Number

Designation

Model 293

BE60.00-P-1022-01OA

Outer taillamp to sidewall, bottom

Dimension "P"

mm

1,5 (-1/+0,5)

For picture, see

-

Gap dimensions

Number

Designation

Model 293

BE60.00-P-1023-01OA

Outside of taillamp to bumper

Dimension "Q"

mm

2,0 (1,5)

Check values for gap dimensions

Number

Designation

Model 205.2

BE60.00-P-1026-01BB

Sidewall to outside of taillamp at bottom

Dimension "W"

mm

1,0 (0,7)

For picture, see

AR60.00-P-0700-01LW

Check values for gap dimensions

Number

Designation

Model 205.2

BE60.00-P-1027-01BB

Outside of taillamp to bumper

Dimension "X"

mm

1,3 (1,0)

For picture, see

AR60.00-P-0700-01LW

Repair materials

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1035-13A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

A 000 991 76 32

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1057-07A

Basic body filler

A 012 989 29 71

BR00.45-Z-1092-02A

Adhesive kit, body, 2-component adhesive

A 012 989 17 71

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71