Replace side wall paneling up to window cutout

AR63.10-D-5893A

Replace side wall paneling up to window cutout

14.05.2019

Model

690.63

except code T16 (Sliding door right)

with window in side wall

Model

690.64

except code T16 (Sliding door right)

Model

901.06/36/46/66, 902.06/36/46/66, 903.06/36/46/66, 904.06/36/46/66

except code T16 (Sliding door right)

except code T19 (Sliding door left)

with window in side wall

Model

901.37/67, 902.07/37/47/67, 903.07/37/47/67

except code T16 (Sliding door right)

except code T19 (Sliding door left)

Dargestellt Reparatur der rechten Seitenwandbeplankung am Kombi mit Radstand 3550 mm

1

Seitenwandbeplankung

3

Seitenwandversteifungen



Remove

 Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.

AS91.00-Z-0001-01D

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

Topical note

General information on body repair

AH60.00-N-0001-01A

1

Stoßfänger hinten abbauen

AR88.20-D-2200A

2

Schlussleuchte hinten ausbauen

AR82.10-D-4905AB

3

Auftritt Rückwandtür ausbauen

Bei Code W73, Auftritt Rückwandtür.

AR88.30-D-8832A

4

Seitenfenster ausbauen

5

Seitenwandverkleidung ausbauen

Bei Code VA1/ VA2, Seitenwandverkleidung.

6

Sonstige Anbauteile im Reparaturbereich entfernen

7

Alle Anbauteile, die im Reparaturbereich verbleiben, abdecken

Abdeckplane (feuerfest)

8

Seitenwandversteifungen (3) im Laderaum vorsichtig mit einer Heißluftpistole erwärmen und die Klebeverbindungen lösen

9

Seitenwandbeplankung (1) bis Fensterausschnitt abtrennen

Ausser Typ 904.063/363/463/663

AR63.10-D-5892-01B

Typ 904.063/363/463/663

AR63.10-D-5892-01D

AR64.20-D-0002A

 Die Reparaturbeschreibung ist sinngemäß auch für die linke Fahrzeugseite anzuwenden

 Schweißpunkte ausfräsen.

 Spot weld milling cutter

*201589005100



Install

10

Prepare connecting points of right side wall paneling up to window cutout

AR63.10-D-5892-02B

11

Align, grind off connecting plates and coat with zinc dust paint

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

12

Prepare wide wall paneling (1) up to window cutout for installation

Except model 904.063/363/463/663

AR63.10-D-5892-03B

Model 904.063/363/463/663

AR63.10-D-5892-03D

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

13

Weld in sidewall paneling (1) up to window cutout

Except model 904.063/363/463/663

AR63.10-D-5892-04B

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

General notes on welding

AH60.00-N-0005-01A

Model 904.063/363/463/663

AR63.10-D-5892-04D

14

Grind off any residue welding material

15

Bond side wall paneling (1) with side wall reinforcements (3)

16

Solder connections

17

Vacuum out hollow cavities


Metal shavings and/or metallic grinding dust in cavities
can lead to corrosion damage.

18

Clean areas repaired and priming with MB primer filler

19

Supplement standard seals with MB body sealant

AR97.10-D-4000A

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

20

Supplement standard underfloor protection with MB permanent underbody sealant

21

Paint repair area adjacent surfaces

22

Rivet side wall paneling (1) with side wall inner section

Model 904.063/363/463/663

23

Add cavity preserving agent

AR97.20-D-1500A

24

Apply standard sealant between outer corner pillar paneling and side wall paneling (1)

25

Apply standard sealant between front paneling and side wall paneling (1)

26

Install side window

27

Install side wall paneling

For code VA1/ VA2, Side wall trim.

28

Install rear door step

For code W73, Rear-end door step.

AR88.30-D-8832A

29

Install rear bumper

AR88.20-D-2200A

30

Install rear taillamp

AR82.10-D-4905AB

31

Reinstall other detachable parts

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20