ar4910p4816mt

Remove/install center muffler

Type ar · emne 49.10 · version 0102 · 2018-10-19

Gælder for: Engine 270 in model 117, 156, 246 except code 598 (Gasoline particulate filter (OPF) with sensor system) Engine 270 in model 176, 242

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 49 Udstødningssystem, udstødningsrensning › 49.10 Udstødningsrør, katalysator, lyddæmper — Serie 117 · Serie 156 · Serie 176 · Serie 242 · Serie 246

EinPAS 15 Motor › 15.40 Udstødningssystem/udstødningsefterbehandling › 15.40.41 manifold/rør/lyddæmper/udstødningsslange — Serie 117 · Serie 156 · Serie 176 · Serie 242 · Serie 246

Gælder også for motorer/gearkasser: 270 ***

AR49.10-P-4816MT

Remove/install center muffler

11.10.2018

Engine

270 in model 117, 156, 246

except code 598 (Gasoline particulate filter (OPF) with sensor system)

Engine

270 in model 176, 242

Remove/install center muffler

P49.10-3134-09

Shown on model 246 with engine 270 up to model year 2015

1

Catalytic converter

4

Exhaust tip

Pfeile

Markings

2

Center muffler

5

Mounting clamp

3

Rear muffler

T

Separating point

Remove/install center muffler

P49.10-3133-09

Shown on model 242 with engine 270

1

Catalytic converter

3

Rear muffler

6

Mounting clamp

2

Center muffler

5

Mounting clamp

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Remove

1

Lift vehicle on vehicle lift

AR00.60-P-1000AK

2.1

Disconnect center muffler (2) at connecting point (T)

Engine 270 in model 117, 156, 246
except code 598 (Gasoline particulate filter (OPF) with sensor system)
Engine 270 in model 176
For first-time replacing of the center muffler (2).

Clamp, rear muffler to center muffler or diesel particulate filter/gasoline particulate filter

*BA49.10-P-1010-01AL

2.2

Detach mounting clamp (6)

Engine 270 in model 242

3

Detach repair clamp at connecting point (T)

Engine 270 in model 117, 156, 246
except code 598 (Gasoline particulate filter (OPF) with sensor system)
Engine 270 in model 176
After first-time replacing of the center muffler (2).

4

Detach mounting clamp (5) of center muffler (2) on catalytic converter


Engine 270 in model 156
except code 598 (Gasoline particulate filter (OPF) with sensor system)

AR49.10-P-5500NKX

Engine 270 in model 117, 246
except code 598 (Gasoline particulate filter (OPF) with sensor system)
Engine 270 in model 176, 242

AR49.10-P-5500MT

5

Pull center muffler (2) out of elastomer bearings and remove downwards

Clean

6

Remove combustion and corrosion residues on connecting points of rear muffler (3) and of center muffler (2)

Check

7

Check elastomer bearings for damage

If damage is present

Replace elastomer bearing.

Install

8

Introduce center muffler (2) in elastomer bearings

Apply lubricating paste to the elastomer bearings.

Antifriction paste, rubber parts 2.5 kg, DBL 6867.00

*BR00.45-Z-1002-06A

9

Mount mounting clamp (5) of center muffler (2) on catalytic converter


Engine 270 in model 156
except code 598 (Gasoline particulate filter (OPF) with sensor system)

AR49.10-P-5500NKX

Engine 270 in model 117, 246
except code 598 (Gasoline particulate filter (OPF) with sensor system)
Engine 270 in model 176, 242

AR49.10-P-5500MT

10.1

Attach new repair clamp between center muffler (2) and rear muffler (3) and align

Engine 270 in model 117, 156, 246
except code 598 (Gasoline particulate filter (OPF) with sensor system)
Engine 270 in model 176

Align repair clamp to the markings (arrows).

10.2

Mount mounting clamp (6)

Engine 270 in model 242

Replace mounting clamp (6).

Clamp, rear muffler to center muffler or diesel particulate filter/gasoline particulate filter

*BA49.10-P-1010-01AL

11

Align center muffler (2) and rear muffler (3) unstressed

12.1

Tighten repair clamp

Engine 270 in model 117, 156, 246
except code 598 (Gasoline particulate filter (OPF) with sensor system)
Engine 270 in model 176

Clamp, rear muffler to center muffler or diesel particulate filter/gasoline particulate filter

*BA49.10-P-1010-01AL

12.2

Fasten mounting clamp (6)

Engine 270 in model 242

Clamp, rear muffler to center muffler or diesel particulate filter/gasoline particulate filter

*BA49.10-P-1010-01AL

13

Lower vehicle from vehicle lift

AR00.60-P-1000AK

Check

14

Check installation position and unobstructed movement of center muffler (2) and rear muffler (3)

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

15

Carry out an engine test run and check exhaust system for leaktightness

Exhaust system

Number

Designation

Engine 270 in model 117

Engine 270 in model 156

BA49.10-P-1010-01AL

Clamp, rear muffler to center muffler or diesel particulate filter/gasoline particulate filter

Nm

25

25

Exhaust system

Number

Designation

Engine 270 in model 176

Engine 270 in model 242

BA49.10-P-1010-01AL

Clamp, rear muffler to center muffler or diesel particulate filter/gasoline particulate filter

Nm

25

25

Exhaust system

Number

Designation

Engine 270 in model 246

BA49.10-P-1010-01AL

Clamp, rear muffler to center muffler or diesel particulate filter/gasoline particulate filter

Nm

25

Repair materials

Number

Designation

Order number

BR00.45-Z-1002-06A

Antifriction paste, rubber parts 2.5 kg, DBL 6867.00

A 000 989 01 60

Henviste dokumenter