ar3531p0522olc

Remove/install rear axle differential

Type ar · emne 35.31 · version 0202 · 2020-02-19

Gælder for: Model 213 (except 213.088/089/288/289), 238

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 2 Chassis › 35 Bagaksel › 35.31 Bagakselmidtersamling — Serie 213 (modeller 004, 005, 008, 011, 012, 013, 016, 019, 020, 021, 022, 023, 033, 034, 040, 042, 043, 045, 048, 049, 050, 053, 054, 059, 061, 064, 066, 068, 071, 073, 076, 077, 078, 080, 083, 084, 085, 086, 087, 104, 122, 131, 140, 142, 143, 148, 153, 155, 163, 177, 178, 180, 183, 186, 187, 204, 205, 208, 211, 212, 213, 216, 217, 219, 220, 222, 223, 227, 233, 234, 237, 242, 243, 245, 253, 259, 260, 261, 264, 266, 268, 271, 277, 278, 279, 280, 283, 287) · Serie 238

EinPAS 17 Drivstreng/aksel › 17.51 Bagaksel › 17.51.65 differentiale/akselkraftgennemføring — Serie 213 (modeller 004, 005, 008, 011, 012, 013, 016, 019, 020, 021, 022, 023, 033, 034, 040, 042, 043, 045, 048, 049, 050, 053, 054, 059, 061, 064, 066, 068, 071, 073, 076, 077, 078, 080, 083, 084, 085, 086, 087, 104, 122, 131, 140, 142, 143, 148, 153, 155, 163, 177, 178, 180, 183, 186, 187, 204, 205, 208, 211, 212, 213, 216, 217, 219, 220, 222, 223, 227, 233, 234, 237, 242, 243, 245, 253, 259, 260, 261, 264, 266, 268, 271, 277, 278, 279, 280, 283, 287) · Serie 238

AR35.31-P-0522OLC

Remove/install rear axle differential

18.02.2020

Model

213 (except 213.088/089/288/289), 238

Modification notes

24.10.2017

Filling capacity

BF35.31-P-1001-02D

Remove/install rear axle differential

3

Bolts

5

Screw

7

Propeller shaft

9

Spacer ring

37

Rear axle shafts

37a

Protective ring

37o

Retaining rings

50

Rear axle gear

P35.31-2332-06

Caution

Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil

Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.

AS00.40-Z-0001-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on threaded connections fastened using a tightening angle-based tightening process

AH00.00-P-0020-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Notes on repair work on suspension components

AH00.00-P-0100-01A

Remove/install

1

Secure vehicle on vehicle lift

AR00.60-P-0100CW

2

Remove right rear axle shaft (37)

AR35.30-P-0621OLC

3

Detach underfloor paneling on inside

AR61.30-P-1001LWE

4

Detach heat shield under propeller shaft intermediate bearing

5

Remove crossmember under propeller shaft intermediate bearing

Bolt, reinforcement under seat to frame floor assembly

*BA61.10-P-1005-01L

6

Detach propeller shaft intermediate bearing

Bolt, propeller shaft intermediate bearing to frame floor assembly

*BA41.40-P-1001-01H

7

Detach propeller shaft (7) from joint flange on rear axle differential (50) and secure to prevent it from bending

AR41.10-P-0040-01LW

Drift for releasing the fitting sleeves in the flexible couplings

WF58.50-P-4110-01A

Model 238Flexible coupling to transmission/rear axle differential or propeller shaft

*BA41.10-P-1001-01N

Model 213 (except 213.088/089/288/289)Flexible coupling to transmission/rear axle differential or propeller shaft

*BA41.10-P-1001-01M

Counterholder

*176589004000

8

Support rear axle differential (50) and lash down securely

000 588 10 62 00 Support plate

WS26.00-P-3309B

000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

9

Remove bolt (3)

Bolt, rear axle differential to rear transverse bridge

*BA35.10-P-1006-01H

10

Remove bolt (5)

Rear axle differential to front adapter

*BA35.10-P-1005-01H

11

Lower rear axle differential (50) slightly

12

Remove spacer ring (9)

13

Secure left rear axle shaft (37) to prevent it from dropping down

14

Pry left rear axle shaft (37) out of rear axle differential (50)

Do not rest the assembly lever on the protective ring (37a). Support the assembly lever on rear axle differential (50) using e.g. a socket wrench.

Installation: Replace retaining ring (37o) on inner splined profile.

15

Remove rear axle differential (50) from below, right side

16

Install in the reverse order

17

Check oil level in rear axle differential (50) and correct if necessary

AR35.31-P-0520-08OLC

Oil filler screw of rear axle differential

*BA35.31-P-1002-02H

Model 238Filling capacity

*BF35.31-P-1001-02D

Model 213 (except 213.088/089/288/289)
except code 700 (Technology Local Content China)Filling capacity

*BF35.31-P-1001-02C

Model 213 (except 213.088/089/288/289)
with code 700 (Technology Local Content China)Filling capacity

*BF35.31-P-1002-02C

Loctite 7063 (400 ml) cleaning spray

*BR00.45-Z-1046-04A

Sealant, Omnifit 100H (50 g)

*BR00.45-Z-1061-01A

Rear axle carrier

Number

Designation

Model 213

Model 238

BA35.10-P-1005-01H

Rear axle differential to front adapter

Rear axle differential (steel)

Nm

65

-

Rear axle differential (aluminum)

Stage 1

Nm

40

40

Stage 2

°

45

45

Rear axle carrier

Number

Designation

Model 213

Model 238

BA35.10-P-1006-01H

Bolt, rear axle differential to rear transverse bridge

Nm

170

170

Rear axle differential housing

Number

Designation

Model 213

Model 238

BA35.31-P-1002-02H

Oil filler screw of rear axle differential

Nm

50

50

Propeller shaft

Number

Designation

Model 213

BA41.10-P-1001-01M

Flexible coupling to transmission/rear axle differential or propeller shaft

Direct threaded connection

Stage 1

Nm

60

Stage 2

°

90

Propeller shaft

Number

Designation

Model 238

BA41.10-P-1001-01N

Flexible coupling to transmission/rear axle differential or propeller shaft

Direct threaded connection

Stage 1

Nm

60

Stage 2

°

90

Propeller shaft intermediate bearing

Number

Designation

Model 213

Model 238

BA41.40-P-1001-01H

Bolt, propeller shaft intermediate bearing to frame floor assembly

Nm

25

25

Frame floor assembly

Number

Designation

Model 213

Model 238

BA61.10-P-1005-01L

Bolt, reinforcement under seat to frame floor assembly

Stage 1

Nm

30

30

Stage 2: Loosen

°

180

180

Stage 3

Nm

30

30

Rear axle gear

Number

Designation

Model 213 (except 213.088/089/288/289)
except code 700 (Technology Local Content China)

BF35.31-P-1001-02C

Filling capacity

ALU rear axle differential 183

Liter

0,8

Sheet

BB00.40-P-0239-71A

ALU rear axle differential 197

Liter

0,9

Sheet

BB00.40-P-0239-71A

ALU rear axle differential 205

Liter

1,0

Sheet

BB00.40-P-0239-71A

Rear axle differential 215

Liter

1,1

Sheet

BB00.40-P-0235-07A

Rear axle gear

Number

Designation

Model 238

BF35.31-P-1001-02D

Filling capacity

ALU rear axle differential 183

Liter

0,8

Sheet

BB00.40-P-0239-71A

ALU rear axle differential 197

Liter

0,9

Sheet

BB00.40-P-0239-71A

ALU rear axle differential 205

Liter

1,0

Sheet

BB00.40-P-0239-71A

Rear axle gear

Number

Designation

Model 213 (except 213.088/089/288/289)
with code 700 (Technology Local Content China)

BF35.31-P-1002-02C

Filling capacity

Rear axle differential 200 C

Liter

1,0

Overview of specified transmission oils

BB00.40-P-0231-01A

References, approved axle gear oils

BB00.40-P-0235A

Remove/install rear axle differential

176 589 00 40 00

Counterholder

Repair materials

Number

Designation

Order number

BR00.45-Z-1046-04A

Loctite 7063 (400 ml) cleaning spray

A 001 986 71 71 09

BR00.45-Z-1061-01A

Sealant, Omnifit 100H (50 g)

A 002 989 23 71

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