Remove/install rear axle shaft

AR35.30-P-0620AC

Remove/install rear axle shaft

30.8.10

 

Remove/install

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

1

Remove exhaust system from flange connection back

Engine 111.951 in model 203.035 /235 /735,

Engine 111.955 in model 203.045 /245 /745,

Engine 111.981 in model 203.747

AR49.10-P-7000PR

Engine 112 in model 203, 209,

Engine 113.968 in model 209.375 /475,

Engine 113.987 in model 209.376 up to 23.4.04,

Engine 113.987 in model 209.476,

Engine 156.982 in model 209.477

AR49.10-P-7000PV

engine 611.962 in model 203.004 /006 /204 /206 /706,

Engine 612.962 in model 203.016 /216,

Engine 612.967 in model 209.316

AR49.10-P-7000PP

Engine 612.990 in model 203.018 /218 /718

AR49.10-P-7000PF

Engine 646 in model 203, 209

AR49.10-P-7000PM

Engine 113.987 in model 209.376 as of 24.4.04,

Engine 156.982 in model 209.377

AR49.10-P-7000AC

Engine 271.940 in model 203.042 /242 /742,

Engine 271.940 in model 209.342 /442,

Engine 271.946 in model 203.046 /246 /746,

Engine 271.948 in model 203.040 /240 /740,

Engine 271.921 in model 203.730,
Engine 271.955 in model 203.741,

Engine 271.955 in model 209.341 /441

AR49.10-P-7000QK

Engine 271.942 in model 203, 209.3

AR49.10-P-7000QD

Engine 272 in model 203.052 /054 /056 /087 /092 /252 /254 /256 /287 /292 /752 /756,

Engine 272 in model 209.354 /356 /454 /456,

Engine 273 in model 209.372 /472

AR49.10-P-7000QB

Model 203, 209 with engine 642

AR49.10-P-7000PI

2

Detach twelve-point nut on rear axle (37)

 Installation: Replace twelve-point collar nut.

AR35.30-P-0115-01A



*BA35.30-P-1001-01A

3

Remove rear wheel



Remove/install wheels

AP40.10-P-4050Z

4

Detach rear axle shaft (37) from connecting flange

 In order to prevent wheel bearing damage, the vehicle must not be moved on the wheels when the rear axle shaft (37) is removed.

 Move rear axle (37) shaft to approximately horizontal position, push together and remove diagonally downwards from connecting flange.

 Ensure that when loosening the bolts the tool insert is properly inserted in the polygon head or hexagon socket profile. Clean the polygon head profile or hexagon socket profile if necessary.

 Installation: Replace self-locking polygon head bolts, hexagon socket bolts or Torx bolts and washers.

Oil thread and bolt head contact surface lightly.



*BA35.30-P-1002-01A

5

Press rear axle shaft (37) out of the rear axle shaft flange

 Do not damage rotor for rpm sensor and boot on the rear axle shaft (37).

If the rear axle shaft (37) is difficult to remove:



Pressing rear axle shaft (37) out of the rear axle shaft flange.

AR35.30-P-0115-03BF



*210589034300



*210589014000



Checking

6

Check constant velocity joints, boots and end cover for leaks and damage

 If the outer constant velocity joint is defective, the rear axle shaft (37) must be replaced complete.

AR35.30-P-0660P

 If the inner constant velocity joint is defective, the boots are damaged or leaking or the end cover is damaged, replace the appropriate parts:

7

Install in the reverse order

Number

Designation

Model
203

Model 209 except 209.377/
477,
model 209 without code P98

Model 209.377/
477,
model 209 with code P98

BA35.30-P-1001-01A

Collar nut, rear axle shaft to rear axle shaft flange

self-locking

Nm

-

-

350

not self-locking

Nm

220

220

320

BA35.30-P-1002-01A

Self-locking bolt, rear axle shaft to connecting flange (thread and bolt head contact surface oiled)

M10

Nm

70

-

-

M12

Nm

-

-

-