Disassemble, assemble differential assembly

AR33.30-P-0433A

Disassemble, assemble differential assembly

3.4.12

14.12.06

Bolt securing cover to differential

Model 460, 461, 463

*BA33.30-P-1001-03C



Removing

1

Remove differential assembly.

AR33.30-P-0432A



Disassemble

2

Detach ring gear (1)



*BA33.30-P-1002-04A

 Drift

*460589111500

3

Remove both tapered roller bearings (2)

 Puller

*123589083300

4

Detach cover of differential housing (3)

 Mark cover relative to the differential housing (3).

5

Mark spherical washers (7), bevel gears (6) and differential cross (5) relative to one another and to the differential housing (3)

6

Remove front differential side gear (4) with shim

7

Remove differential spider (5) with bevel gears (6)

8

Remove bevel gears (6) with spherical washers (7)

9

Remove rear differential side gear (4) with shim



Checking

10

Clean parts, check and replace if necessary



Assemble

11

Insert rear differential side gear (4) with shim

 The groove on the shim must point towards the differential side gear (4).

12

Mount bevel gears (6) with spherical washers (7) on differential spider (5)

 Before removal note applied note markings.

13

Insert differential cross (5) and mount differential side gear (4) with shim on the differential cross (5)

14

Install cover on differential housing (3)

 Note marking before removal.



*BA33.30-P-1001-03C

15

Check friction torque on both differential side gears (4)

 Carry out the check of friction torque analog to the rear axle test.

AR35.30-P-4815-05F

*BE33.30-P-1001-06A

*BE35.30-P-1001-03A

*BE35.30-P-1002-03A

 Torque meter

*001589492100

16

Press on both tapered roller bearings (2)

Heat up tapered roller bearing (2) to approx. 80 °C The tapered roller bearings (2) must contact the differential assembly with zero clearance.

 Assembly mandrel

*116589086100

17

Attach ring gear (1)



*BA33.30-P-1002-04A



Install

18

Install differential assembly

AR33.30-P-0432A

Number

Designation

Model 460, 461, 463

BE35.30-P-1001-03A

Friction torque of complete differential with differential lock

Nm

20-40

BE35.30-P-1002-03A

Friction torque of complete differential without differential lock

Nm

50-80

Number

Designation

Model
460, 461, 463 with undivided differential

Model
460, 461, 463 with divided differential

BE33.30-P-1001-06A

Friction torque of differential

Nm

50...80

20...40

Number

Designation

Model 460,
461, 463

BA33.30-P-1002-04A

Bolt, ring gear to differential

Nm

190

Number

Designation

Model 460,
461, 463

BA33.30-P-1001-03C

Bolt securing cover to differential

Nm

30