Attach/detach engine hoist

AR33.10-P-0105LF

Attach/detach engine hoist

22.11.2019

Model

217 with engine 157, 276, 278, 279

Model

222 with engine 157, 276.8/9, 277, 278, 279

Shown on engine 278

1

Engine cover

2a

Engine cover

2b

Engine cover

3a

Engine air intake duct

3b

Engine air intake duct

4a

Engine compartment cover

4b

Engine compartment cover

4c

Engine compartment cover

4d

Engine compartment cover

Shown on engine 278

2

Engine hoist

4

Lifting gear

3

Shackle

5

Clamping bolt

Shown on engine 277

2

Engine hoist

3

Shackle

4

Lifting gear

5

Clamping bolt

7

Shackle

8

Lifting eye

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Install/remove

1.1

Remove upper engine covers (1, 2a, 2b)

Model 217 with engine 157, 278
Model 222 with engine 157, 278

1.2

Remove front engine cover

Model 217 with engine 279
Model 222 with engine 276.9, 277, 279

1.3

Remove upper engine cover

Model 217 with engine 276
Model 222 with engine 276.8/9

2

Remove engine air intake ducts (3a, 3b)

3

Remove engine compartment covers (4a, 4b, 4c, 4d)

4

Remove air filter housing

Model 217, 222 with engine 157, 278
Model 222 with engine 276.9

Model 217, 222 with engine 157, 278

AR09.10-P-1150LFB

5

Remove coolant expansion reservoir and place to one side with lines attached

AR20.30-P-4950LF

6

Remove windshield washer system washer fluid reservoir and place with attached lines to one side

7

Remove hydraulic fluid reservoir (ABC) and place to one side with attached lines

Model 217 with engine 157, 278, 279
with code 487 (Active Body Control (ABC))
Model 222 with engine 157, 277, 278, 279
with code 487 (Active Body Control (ABC))

AR32.50-P-0022LF

8

Unclip holder for electric lines on firewall and place to one side

9

Assemble engine hoist (2)

 Observe the manufacturer's assembly specifications and safety information.

 Engine lifting device

*240589006100

10

Place assembled engine hoist (2) onto suspension strut tower and longitudinal member

 Observe the manufacturer's assembly specifications and safety information.

11

Adjust engine hoist (2) and tighten bolted connections

 Observe the manufacturer's assembly specifications and safety information.

12

Mount engine lifting lug onto front of engine

Model 217 with engine 157, 278
Model 222 with engine 157, 278

AR33.10-P-0105-01SX

 Bolt, lifting eye to cylinder head

*BA01.30-P-1006-01X

 Lifting eye

*278589004000

13

Attach shackle (7) to lifting gear (4)

Model 217 with engine 279
Model 222 with engine 277, 279

14.1

Attach shackle (3) to front engine lifting lug

Model 217 with engine 157, 276, 278
Model 222 with engine 157, 276.8/9, 278

14.2

Attach shackle (3) to shackle (7) and front lifting eye (8) to oil filter housing

Model 217 with engine 279
Model 222 with engine 277, 279

15

Tighten rigging screw (5) and tension hoist (4)

16

Remove in the reverse order

 Cylinder head

Number

Designation

Engine 157

Engine 278

BA01.30-P-1006-01X

Bolt, lifting eye to cylinder head

Nm

14

14