Modification notes
13.10.04 | Value revised from 80.7 (0.25) mm to 80.7 (0.20)mm | Value in row 1001 for engine 541.9, 542.9 with code G02 |
Test values for installed dimension of torque converter of torque converter clutch
Number | Designation | Engines 541.9, 542.9 | |
BE25.40-N-1001-03B | Installed dimension of torque converter | mm | 80,7 ( 0,20) |
BE25.40-N-1002-03B | Axial play of torque converter | mm | 0.05...0.15 |
Torque converter clutch (TCC)
Number | Designation | Engines 541.9, 542.9 | ||
BA25.40-N-1002-01C | Bolt, lifting equipment to torque converter | Nm | 25 | |
625 589 01 59 00
Lifting device
Lifting device
625 589 00 59 00
W25.40-1094-10
Determine installed dimension "C" of torque converter
1 Screw in lifting device (9) on the torque converter until the sealing washer (10) abuts the torque converter with zero clearance.
2 Determine dimension (a) at torque converter. To do this, measure from the end face of the threaded bore pin to the end face of the torque converter gearwheel using a depth gauge and note down dimension (a).
3 Measure distance (b) from end face of torque converter gearwheel to surface at bearing inner race of ball bearing in torque converter and note down dimension (b).
4 Determine and note dimension (D) for the additional measuring process. Dimension D = dimension a - dimension b.
W25.40-1022-01
5 Position strip (11) at torque converter housing and determine dimension (c). To do this, measure from strip to lay-on surface of ball bearing/shim at oil feed flange using a depth gauge and note down dimension (c).
6 Measure from strip (11) to sealing surface at torque converter housing and note down dimension (d).
7 Determine and note down dimension (F). Dimension F = dimension c - dimension d.
W25.40-1018-01
8 Determine installed dimension (C) of torque converter. Dimension C = dimension D - dimension F.
If necessary, correct the deviation by means of a corresponding shim (7).
W25.40-1023-01
9 Fit shim (7) of calculated thickness at oil feed flange.
W25.40-1095-10
Determine axial play
10 Determine dimension (G) in torque converter. To do this, measure distance from end face of torque converter gearwheel to sealing washer (10) and note down dimensions (e) and (b). Calculate dimension (G).
Dimension G = dimension e - dimension b.
W25.40-1025-01
11 Raise turbine shaft (12) for measuring using lifting device.
The angular roller bearing in the oil feed flange must have zero clearance.
12 Determine dimension (H); to do this, measure with a depth gauge from the end face of the turbine shaft (12) up to the contact of the tapered roller bearing/oil feed flange with shim (7) put on and note dimension (H).
W25.40-1026-01
13 Determine axial play of dimension "S" of torque converter:
Dimensions G - H+ axial play (see Table) = thickness of shim (6).
14 Put on calculated shim (6) with some grease on the end face of the turbine shaft (12).