Remove/install right engine mount

AR22.10-W-1102H

Remove/install right engine mount

21.10.14

ENGINE

470.9, 471.9 in MODEL 963, 964

Modification notes

25.10.12

Stoßdämpferhalter an Motorlager

MOTOR 470.9

BA22.10-N-1009-01W

25.10.12

Stoßdämpferhalter an Motorlager

MOTOR 471.9

BA22.10-N-1009-01W

22.2.13

Document completely revised

16.10.14

Schraube Aufhängeöse vorn an Träger

BA22.10-N-1002-01W

3

Bolts

7

Left engine mount

6

Bolts

11

Air hose

Shown with code A1A (Front axle air-sprung)

4

Bolts

8

Bolts

9

Shock absorber mount on the right

10

Shock absorber on the right

1

Right engine mount

3

Bolts

2

Right engine support

4

Bolts

1

Right engine mount

Pfeil A

Guide pins

5

Wiring harness

Pfeil B

Guide pins

 Danger !

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A



Notes on tilting the cab

AH60.80-N-0003-01A

 

Remove/install

1

Tilt cab

2

Disconnect ground line of battery

AR54.10-W-0003H

3

Remove soundproofing

4

Attach lifting eye at the front on engine

Only on vehicles with code V1Y (Loader).

AR01.10-W-2400-14H

 Bolt, front corrosion protective plate to bracket

*BA22.10-N-1008-01W

 Bolt, rear corrosion protective plate to cylinder head

*BA22.10-N-1007-01W

 Bolt, rear lifting eye to cylinder head

*BA22.10-N-1003-01W

 Bolt, front lifting eye to carrier

*BA22.10-N-1002-01W

5

Hook in engine hoist on the front lifting eye on engine

6

Remove fender liner on the right

AR88.10-W-1300-01H

7

Loosen air hose (11) and place to one side

Only on vehicles with code V1Y (Loader).

8

Remove screw/bolts (6) on engine mount on the left (7)

 Bolt, front engine support to engine mount

*BA22.10-N-1004-01W

9

Remove damper on the right (10)

Only for vehicles with code A1A (Front axle air-sprung).

AR32.25-W-0105H

10

Remove screw/bolts (8) from the engine mount on the right (1) and remove shock absorber mount on the right (9)

Only for vehicles with code A1A (Front axle air-sprung).

 Shock absorber mount to engine mount

*BA22.10-N-1009-01W

11

Remove screw/bolts (3) from engine mount (1) on the right

 Bolt, front engine support to engine mount

*BA22.10-N-1004-01W

12

Lift engine until the engine support on the right (2) has a clearance of about 1 cm to the engine mount on the right (1)


Note the clearance of the fan wheel to the fan shroud.
The radiator unit, lines or detachable parts can be damaged otherwise lifting.

 The engine must hang freely without tipping.

 Installation: Introduce guide pin (arrow A) onto engine mount on the right (1) and engine mount on the left (7). Put screw/bolts (3) and screw/bolt (6) in place and lower engine.

13

Support engine from below using a transmission jack

14

Expose wiring harness (5) on engine mount on the right (1)

15

Remove screw/bolts (4) and remove right engine mount (1) downwards

 Push wiring harness (5) to the side.

 Installation: Clean mounting surface of right engine mount (1) on the frame. Introduce guide pin (arrows B) on engine mount on the right (1) in the frame. Repair paint points on screw/bolts (4) and on frame.

 Bolt, engine mount to frame

*BA22.10-N-1005-01W

16

Install in the reverse order

 Engine mounts, engine supports

Number

Designation

ENGINE 470.9

BA22.10-N-1002-01W

Bolt, front lifting eye to carrier

M14x1.5

Nm

-

M16x1.5

Nm

270

 Engine mounts, engine supports

Number

Designation

ENGINE 470.9

BA22.10-N-1003-01W

Bolt, rear lifting eye to cylinder head

M14x1.5

Nm

180

 Engine mounts, engine supports

Number

Designation

ENGINE 470.9

ENGINE 471.9

BA22.10-N-1004-01W

Bolt, front engine support to engine mount

M18x1.5

Nm

330

330

 Engine mounts, engine supports

Number

Designation

ENGINE 470.9

ENGINE 471.9

BA22.10-N-1005-01W

Bolt, engine mount to frame

Stage 1

Nm

225

225

Stage 2

°

90

90

 Engine mounts, engine supports

Number

Designation

ENGINE 470.9

BA22.10-N-1007-01W

Bolt, rear corrosion protective plate to cylinder head

Nm

35

 Engine mounts, engine supports

Number

Designation

ENGINE 470.9

BA22.10-N-1008-01W

Bolt, front corrosion protective plate to bracket

Nm

35

 Engine mounts, engine supports

Number

Designation

ENGINE 470.9

ENGINE 471.9

BA22.10-N-1009-01W

Shock absorber mount to engine mount

Stage 1

Nm

225

225

Stage 2

°

90

90