P20.10-2065-09
1 Coolant hose
2 Charge air cooler
3 Bolt
3b Nut
5 Coolant thermostat
5a Bolt
5b O-ring
3/1 Bracket
3/2 Bracket
4 Coolant hose
| Remove/Install | ||
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
Danger! | Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles. Wear protective gloves, protective clothing and eye protection. | |
Danger! | Lethal injuries are possible if vehicle slips off of lifting platform | Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. | |
1 | Remove throttle valve positioner with top charge air pipes | ||
2 | Detach coolant hose (1) from charge air cooler (2) and set aside | Check coolant hose (1) and retaining clamp for damage, and replace if necessary. | |
Hose clamp pliers | |||
3 | Remove bolts (3a) | ||
4 | Unscrew nut (3b) and take out bracket (3/1) | ||
5 | Detach coolant hose (4) from coolant thermostat (5) and set aside | Check coolant hose (4) and hose clamp for damage, and replace if necessary. | |
7 mm hexagon socket | |||
6 | Remove bolts (5a) and take out coolant thermostat (5) with bracket (3/2) | Installation: replace O-ring (5b). | |
| |||
7 | Install in the reverse order | ||
Danger! | Risk of accident. Accidents may result if the vehicle starts off unintentionally with the engine running. Risk of injury as working around the engine during start-up or while running may result in contusions and burns | Secure vehicle to prevent it from moving. | |
8 | Inspect cooling system for leaks |
Coolant pump, coolant thermostat
Number | Designation | Engine | |
BA20.10-P-1002-01F | Bolt, coolant thermostat housing to crankcase | NM | 9 |
Commercially available tools
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