P20.00-2285-09
01a | Coolant reservoir | 02 | Tester cap | 7 | Coolant feed hose | ||
01b | Control unit | 1 | Coolant cap | 8 | Waste air hose | ||
01c | Venturi nozzle | 2 | Coolant expansion reservoir | 9 | Container | ||
01d | Drain valve | 3 | Drain screw for radiator | 10 | Compressed-air hose | ||
01e | Supply valve | 4 | Fitting |
Drain off | |||
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | |
1 | Open hood | Opening engine hood, moving to upright position and closing | |
2 | Open coolant cap (1) on coolant expansion reservoir (2) | Turn the coolant cap (1) counterclockwise one half-turn and release overpressure, then unscrew the coolant cap (1). | |
3 | Remove bottom sections of soundproofing | Remove/install bottom parts of soundproofing | |
4 | Slide drain hose onto fitting (4) at radiator | The fitting (4) is located at the bottom left of the radiator. | |
5 | Open radiator drain screw (3) and drain coolant | Collect coolant in coolant reservoir (01a). Observe regulations for disposal of coolant. | |
6 | Tighten radiator drain screw (3) | To do this, remove drain hose from fitting (4). | |
Pour in | |||
7 | Screw on tester cap (02) at coolant expansion reservoir (2) | Test cap | |
8 | Attach control unit (01b) to tester cap (02) | Cooler vacuum filling device | |
9 | Attach venturi nozzle (01) to the control unit (01). | Cooler vacuum filling device | |
10 | Close drain valve (01d) and feed valve (01e) | ||
11 | Attach coolant feed hose (7) to coolant reservoir (01a) | ||
| Coolant specifications | ||
| Anticorrosion/antifreeze agents (Sheet 325.0) | ||
To prevent air from being drawn in, ensure that the coolant reservoir (01a) contains at least 2 l more coolant than the maximum filling capacity of the cooling system. | |||
Cooling system | |||
12 | Guide waste air hose (8) into an empty container (9) | ||
13 | Connect compressed-air hose (10) to venturi nozzle (01c) and apply pressure to it. | ||
14 | Open drain valve (01d) | A vacuum is created in cooling system. | |
15 | Open feed valve (01e) until coolant feed hose (7) has filled | ||
16 | Close drain valve (01d) as soon as the display on the control unit (01b) is in the green area | ||
17 | Remove compressed-air hose (10) from venturi nozzle (01c) and monitor whether vacuum remains stable for 30 seconds | If this is not the case, check hoses and connections and, if necessary, retighten or replace and then create a new vacuum. | |
18 | Open feed valve (01e) | The cooling system is filled. | |
19 | Open drain valve (01d) if coolant is no longer being suctioned | ||
20 | Remove control unit (01b) along with all the connections and tester cap (02) | ||
21 | Correct coolant level, ensuring it reaches the marking in the coolant expansion reservoir (2) | ||
Notes on coolant level | |||
| Check | ||
22 | Seal coolant expansion reservoir (2) with coolant cap (1) | ||
23 | Check cooling system for leaktightness | Inspect cooling system for leaks | |
24 | Install bottom sections of soundproofing | Remove/install bottom parts of soundproofing | |
25 | Close engine hood | Opening engine hood, moving to upright position and closing |
210 589 00 91 00
Test cap
285 589 00 21 00
Cooler vacuum filling device
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