ar1830t6840aa

Remove/install oil-water heat exchanger

Type ar · emne 18.30 · version 0106 · 2009-10-21

Gælder for: ENGINE 457.942 in MODEL 671.015 /020 /021 /030 /042 /332 /333

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 18 Motorsmøring, motoroliekøling › 18.30 Oliekøling — Serie 671 (modeller 015, 020, 021, 030, 042, 332, 333)

EinPAS 15 Motor › 15.20 Motorsmøresystem › 15.20.31 filter/køling/termostat/ventilator/beholder — Serie 671 (modeller 015, 020, 021, 030, 042, 332, 333)

Gælder også for motorer/gearkasser: 457 942

AR18.30-T-6840AA

Remove/install oil-water heat exchanger

8.11.05

ENGINE 457.942 in MODEL 671.015 /020 /021 /030 /042 /332 /333

Remove/install oil-water heat exchanger

T18.30-0010-05

1 Housing of oil-water heat exchanger

2 Oil line

3 Bolt

4 Bolt

5 Oil/water heat exchanger

6 Seal

Remove/install oil-water heat exchanger

A18.30-0002-01

Tightening order of housing of heat exchanger

Remove/install

1

Remove lower engine compartment paneling

AR61.20-T-1105AA

Danger!

Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.

Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

2

Drain and collect coolant

3

Remove bottom charge air pipe on left

AR09.41-T-1316AA

4

Remove oil filter

Replace oil filter element

AP18.20-T-0100-04AA

5

Detach oil lines (2)

6

Unscrew bolts (3) and take off housing of oil-water heat exchanger (1) together with gasket

Installation:

- Observe tightening sequence,

- clean sealing surface and

- replace gasket.

*BA18.30-N-1002-01L

7

Unscrew bolts (4) and take off oil-water heat exchanger (5) together with gaskets (6)

Collect coolant and engine oil which flow out.

Installation:

- Clean sealing surface,

- replace gaskets (6).

*BA18.30-N-1001-01L

8

Install in the reverse order

Checking

9

Inspect engine oil level, adjust to correct level if necessary

*BF18.00-N-1001-01I

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the running engine

Secure vehicle to prevent it from moving off by itself.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

10

Run engine until warm and check for leaks

Engine oil pressure gage must indicate oil pressure after 10 s.

If engine does not start after

10 seconds,

wait 30 s and repeat attempt at starting.

*BE18.00-N-1001-01G

11

Switch engine off and inspect engine oil level after about 5 min., adjust to correct level if necessary

*BF18.00-N-1001-01I

Test values for oil pressure

Number

Designation

Engine 457.9

BE18.00-N-1001-01G

Engine oil pressure at

Idling speed

bar

0.5

maximum speed

bar

2.5

Oil cooling system

Number

Designation

Engine 457.9

BA18.30-N-1001-01L

Bolt, oil/water heat exchanger to oil cooler housing

Nm

25

BA18.30-N-1002-01L

Bolt, oil cooler housing to crankcase

Nm

60

Engine lubrication

Number

Designation

Engine 457.941/942

BF18.00-N-1001-01I

Engine oil

Filling capacity without oil filter

Liters

-

Filling capacity with oil filter and oil cooler

Liters

-

Filling capacity with oil filter

Liters

31

Specifications for Operating Fluids

Sheet

BB00.40-P-0228-01A

Sheet

BB00.40-P-0228-03A

Sheet

BB00.40-P-0228-05A

Sheet

BB00.40-P-0228-51A

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