1 | Starter |
2 | Screw |
S15.30-4531-74
S15.30-4532-79
1 | Starter | 5 | Nut | 8 | Nut | ||
3 | Nut | 6 | Electrical line, terminal 50 | 9 | Heat shield upper section | ||
4 | Electrical line, terminal 30 | 7 | Bracket | 10 | Heat shield lower section |
Danger | Risk of accident caused by vehicle starting off on its own when jacked up. Risk of injury caused by rotating parts when working on running engine or drive train. | Ensure that jack stands are in a safe condition. An authorized person must occupy the driver's seat. Wear closed and close-fitting work clothes. Do not touch hot or rotating parts. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | |
Caution | Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Special instructions for lifting and supporting vehicle | ||
| Remove/install | ||
1 | Remove ground line of battery. | ||
2 | Remove front and lower center engine compartment lining. | ||
3 | Secure vehicle on vehicle lift. | ||
Topical note | Information on influencing load ratios when removing major assemblies | ||
Commercially available devices/tools | |||
4 | Remove diesel particulate filter. | ||
5 | Remove oil lines from the torque converter housing and from the oil pan. | ||
6 | Remove heat shield upper part (9) and heat shield lower part (10) from the starter (1). | For this purpose, remove nut (8). | |
Nut, upper section of heat shield to lower section of heat shield | |||
7 | Remove cover from the nut (3). | ||
8 | Remove terminal 30 (4) electric line. | For this purpose, remove nut (3). | |
Nut, connection for circuit 30 | |||
9 | Remove terminal 50 (6) electric line. | For this purpose, remove nut (5). | |
Nut, circuit 50 connection | |||
10 | Remove screws (2). | Bolt, automatic transmission to engine | |
11 | Remove brackets (7) from oil pan. | ||
12 | Lift engine. | ||
| 000 588 11 62 00 Major assembly mount | ||
| |||
13 | Remove starter (1) downward. | ||
| Check | ||
14 | Check pinion of starter (1) for wear and damage. | If starter (1) is reused. | |
If there is a problem, | |||
| |||
Replace starter (1). | |||
15 | Check starter ring gear of the drive plate for wear and damage. | Crank engine | |
To do this, rotate crankshaft in steps in the direction of engine rotation. | |||
If there is a problem, | |||
| |||
replace die drive plate. | |||
16 | Install in the reverse order. | ||
| Check | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
17 | Perform engine test run. |
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