ar1440b2031tb

Flush out metering device of exhaust aftertreatment system

Type ar · emne 14.40 · version 0204 · 2016-02-12

Gælder for: Cumbustion engine 457 with Vehicle 958.454, 958.452, 958.453, 958.444, 958.441, 958.443, 958.434Cumbustion engine 457.910 with Vehicle 958.478, 958.472, 958.471, 958.451, 958.433, 958.431Cumbustion engine 457.911 with Vehicle 695.053, 695.023Cumbustion engine 460.984 with Vehicle 934.### #R, 934.### #S

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 14 Udstødningsmanifold, motorbremse, udstødningsrenseanlæg › 14.40 Efterbehandling af udstødningsgas, AdBlue — Serie 460 (modeller 984) · Serie 695 (modeller 023, 053) · Serie 934 · Serie 958 (modeller 431, 433, 434, 441, 443, 444, 451, 452, 453, 454, 471, 472, 478)

EinPAS 15 Motor › 15.40 Udstødningssystem/udstødningsefterbehandling › 15.40.51 pumpe/doseringsenhed/dyse — Serie 460 (modeller 984) · Serie 695 (modeller 023, 053) · Serie 934 · Serie 958 (modeller 431, 433, 434, 441, 443, 444, 451, 452, 453, 454, 471, 472, 478)

Gælder også for motorer/gearkasser: 457 ***, 457 910, 457 911

AR14.40-B-2031TB

Flush out metering device of exhaust aftertreatment system

12.02.16

Cumbustion engine 457 with Vehicle 958.454, 958.452, 958.453, 958.444, 958.441, 958.443, 958.434

Cumbustion engine 457.910 with Vehicle 958.478, 958.472, 958.471, 958.451, 958.433, 958.431

Cumbustion engine 457.911 with Vehicle 695.053, 695.023

Cumbustion engine 460.984 with Vehicle 934.### #R, 934.### #S

Flush out metering device of exhaust aftertreatment system

W14.40-1382-06

1 Metering unit

2 Compressed air pistol

3 Washing hose

4 Testing connection.

A Water column (4 cm)

Flush out metering device of exhaust aftertreatment system

W14.40-1361-12

1 Metering unit

5 Syringe

6 Orifice of the compressed air pressure sensor

B128 Compressed air pressure sensor

Rinsing

Danger!

Risk of burns and scalding while working on AdBlue pipes and on components connected to them. Risk of injuries on skin and eyes from contact with AdBlue. Risk of poisoning from swallowing AdBlue

Only catch AdBlue in appropriate containers. Only start working on the exhaust gas aftertreatment system after relieving the pressure.

AS14.40-B-0001-01A

Indications for applications, material properties and handling AdBlue

AH14.40-B-0001-01A

1

Switch-off the ignition

2

Connect the STAR DIAGNOSIS

Danger!

Risk of injury from pinching and crushing when tilting the cab

During back and forth cab tilting, stay away from tilting area and take preventive measures to avoid non-authorized people from entering tilting area. Always incline the cab to its final position and lock it with the safety device.

AS60.80-B-0001-01A

Indications on cab tilting

AH60.80-B-0003-01A

3

Tilt the cab.

Only on vehicles needing cab tilting

4

Install the test connection (4) in the pressure inlet of the metering unit (1)

Only if a testing connection (4) is not yet installed.

The test connection (4) can remain in the vehicle.

AR14.40-B-2042TB

5

Remove the SCR compressed air pressure sensor (B128)

6

Fill the orifice (6) with water

Fill the hole (6) with water until overflowing.

7

Install the SCR compressed air pressure sensor (B128)

*BA14.40-B-1008-02C

8

Connect the rinse hose (3) to the test connection (4)

A measuring hose can be used as rinse hose (3).

Connect the rinse hose (3) only after finishing the flow of the exhaust gas aftertreatment system (about 5 min.).

*360589002103

9

Remove the tire valve from the rinse hose (3)

10

Fill the rinse hose (3) with water until forming a 4 cm water column (A)

Maintain the rinse hose (3) up, so the water flows to the test connection (4).

11

Install the tire valve on the rinse hose (3)

12

Connect the compressed air gun (2) to the rinse hose (3)

13

Rinse the metering unit (1)

To do this, actuate the rinse hose (3) with compressed air until the water is completely eliminated.

The pressure reductor has to be adjusted at maximum to 5.5 bar, as a higher pressure can damage the metering unit (1).

Danger!

Risk of accident due to vehicle unintentional move with the engine running. Risk of injury by crushing and burn by contact during the starting procedure or with the engine running

Assure vehicle against unintentional move. Use tight fitting and closed work clothes. Do not touch heated or running parts.

AS00.00-B-0005-01A

14

Start the engine

15

Check the compressed air pressure in the metering unit (1) with the help of the STAR DIAGNOSIS

Through the STAR DIAGNOSIS it is necessary to consult the current value 69.

If the value is not within the tolerance indicated in the STAR DIAGNOSIS, repeat the rinsing procedure. If the value remains outside the tolerance area:

Replace the metering unit (1)

AR14.40-B-2002TB

16

Remove the rinse hose (3)

The test connection (4) can remain in the vehicle.

Danger!

Risk of injury from pinching and crushing when tilting the cab

During back and forth cab tilting, stay away from tilting area and take preventive measures to avoid non-authorized people from entering tilting area. Always incline the cab to its final position and lock it with the safety device.

AS60.80-B-0001-01A

17

Return the cab to its drive position

Only on vehicles needing cab tilting

Indications on cab tilting

AH60.80-B-0003-01A

18

Removing the STAR DIAGNOSIS

Exhaust aftertreatment

Número

Denominação

Engine 457.9 with Code MS5

BA14.40-B-1008-02C

AdBlue compressed air pressure sensor SCR on dosage unit

Nm

30

Flush out metering device of exhaust aftertreatment system

360 589 00 21 03

Measuring hose

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