ar1415w3002a

Remove/install turbobrake exhaust air

Type ar · emne 14.15 · version 0301 · 2012-02-16

Gælder for: ENGINE 457.9 in MODEL 374, 375, 940, 942, 943, 944, 958 with CODE (MZ4) Turbobrake

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 14 Udstødningsmanifold, motorbremse, udstødningsrenseanlæg › 14.15 Motorbremse — Serie 374 · Serie 375 · Serie 940 · Serie 942 · Serie 943 · Serie 944 · Serie 958

EinPAS 21 bremser/vakuumsystem/trykluftsystem › 21.20 Motorbremse › 21.20.50 Turbobrake — Serie 374 · Serie 375 · Serie 940 · Serie 942 · Serie 943 · Serie 944 · Serie 958

Gælder også for motorer/gearkasser: 457 9**

AR14.15-W-3002A

Remove/install turbobrake exhaust air

15.2.12

ENGINE 457.9 in MODEL 374, 375, 940, 942, 943, 944, 958 with CODE (MZ4) Turbobrake

Remove/install turbobrake exhaust air

W14.15-1085-09

Shown on model 944

1 Heat shield

2 Turbobrake

3 Crankcase ventilation line

7 Exhaust air pipe

8 Bolts

4 Air intake hose

5 Air intake pipe

6 Hose clamp

Modification notes

23.3.06

Document revised

Remove/install

1

Switch off ignition

Danger!

Risk of injury caused by being caught or pinched as cab is tilted

Ensure that no one is within tilting range of cab as it is being tilted. Always tilt cab all way to end position and secure with safety strut.

AS60.80-Z-0001-01A

2

Tilt cab

Installation: Tilt the cab back only after the leak test has been conducted

Notes on tilting the cab

AH60.80-N-0003-01A

3

Remove soundproofing on frame above on the right

Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

4

Disconnect ground lead from battery

Notes on battery

AH54.10-P-0001-01A

5

Remove air intake hose (4) at crankcase breather line as well as at turbobrake (2) and remove air intake pipe (5) with air intake hose (4)

Plug openings

Installation: Clean sealing surfaces, check condition of air intake hose (4) and clamps; replace if necessary.

*BA09.00-N-1001-01B

*BA09.00-N-1002-01B

*BA09.00-N-1003-01B

6

Remove heat shield (1) at turbobrake (2)

*BA14.15-N-1007-02A

7

Remove hose clamp (6) at exhaust air pipe (7)

Installation: Check condition of hose clamp (6), replace if necessary.

*BA14.15-N-1001-02A

8

Remove bolts (8) and exhaust air pipe (7)

Installation: Clean sealing surfaces at exhaust air pipe (7) and at turbobrake (2).

Check exhaust air pipe (7) for foreign objects and contamination; clean or replace as necessary.

*BA14.15-N-1002-02A

9

Install in the reverse order

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the running engine

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

10

Start the engine and perform an engine test run

11

Check leaktightness of exhaust air pipe (7) for a running engine then stop engine

12

Synchronizing time between tachograph disc and display

Air intake, air charging, general

Number

Designation

Engine
457.9

BA09.00-N-1001-01B

Air intake hose clamp on air intake pipe

Nm

4.5

BA09.00-N-1002-01B

Clamp, air intake hose to turbocharger

Nm

4.5

BA09.00-N-1003-01B

Clamp, air intake hose to crankcase breather line

Nm

4.5

Turbobrake

Number

Designation

Engine
457.9 with code MZ4

BA14.15-N-1001-02A

Hose clamp, exhaust air pipe to turbocharger

Nm

10

BA14.15-N-1002-02A

Bolt, exhaust air pipe to brake module

Nm

30

BA14.15-N-1007-02A

Bolt, heat shield to Turbobrake

Nm

20

Henviste dokumenter