ar1330g5510dd

Remove/install compressor

Type ar · emne 13.30 · version 0107 · 2019-10-07

Gælder for: Engine 900.91/92 in model 000.001 Engine 902.91/93 in model 000.001 Engine 904.94/95/96/97 in model 000.001 Engine 906.90/93/94/95/96/98/99 in model 000.001 Engine 924.91/93/94 in model 000.001 Engine 925.9 in model 000.001 Engine 926.91/92/93/95/97/98 in model 000.001

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Placering

Funktionsgruppe 1 Motor › 13 Kompressor, remtræk › 13.30 Kompressor (trykluftsystem) — Serie 000 (modeller 001) · Serie 900 (modeller 91*, 92*) · Serie 902 (modeller 91*, 93*) · Serie 904 (modeller 94*, 95*, 96*, 97*) · Serie 906 (modeller 90*, 93*, 94*, 95*, 96*, 98*, 99*)

EinPAS 21 bremser/vakuumsystem/trykluftsystem › 21.35 trykluftsystem › 21.35.35 Kompressor — Serie 000 (modeller 001) · Serie 900 (modeller 91*, 92*) · Serie 902 (modeller 91*, 93*) · Serie 904 (modeller 94*, 95*, 96*, 97*) · Serie 906 (modeller 90*, 93*, 94*, 95*, 96*, 98*, 99*)

Gælder også for motorer/gearkasser: 924 91*, 924 93*, 924 94*, 925 9**, 926 91*, 926 92*, 926 93*, 926 95*, 926 97*, 926 98*

AR13.30-G-5510DD

Remove/install compressor

15.08.2019

Engine

900.91/92 in model 000.001

Engine

902.91/93 in model 000.001

Engine

904.94/95/96/97 in model 000.001

Engine

906.90/93/94/95/96/98/99 in model 000.001

Engine

924.91/93/94 in model 000.001

Engine

925.9 in model 000.001

Engine

926.91/92/93/95/97/98 in model 000.001

Modification notes

12.04.2019

Document completely revised.

Remove/install compressor

W13.30-1118-09

Shown on engine 926.9

1

Compressor

4

Coolant return flow line

7

Compressed-air line

2

Power steering pump

5

Air intake line

8

Cross plate

3

Fitting

6

Coolant feed line

Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

Danger

Risk of explosion due to escaping combustible gas or overheating of gas cylinders.Risk of injury caused by burns to skin and eyes. Risk of frostbite to body parts caused by escaping gas and by touching components near the valves when emptying gas cylinders. Risk of poisoning or suffocation caused by inhaling gas.

Remove any sources of ignition.
Protective clothing, safety gloves and safety glasses must always be worn.
Ensure that the work area is adequately ventilated.
When working on vehicles at ambient temperatures over 60 °C, all gas cylinders must be removed.

AS00.00-Z-0018-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Note on calculation of tightening torque when using insertion or socket tools with various effective lengths

AH00.00-P-0015-01CW

Notes on work safety regulations for vehicles with natural gas-powered engines

AH00.10-N-1000-04A

Remove/install

1

Partially drain coolant and collect.

AR20.00-G-1142DD

Catch coolant with suitable container.

Installation: Fill coolant, see operating instructions.

2

Remove coolant feed line (6) and coolant return flow line (4) at compressor (1).

Install new sealing rings.

Banjo bolt, coolant line to compressor

*BA13.30-N-1004-01H

3

Remove air intake line (5) at compressor (1).

4

Remove compressed-air line (7) at compressor (1).

Counterhold fitting (3).

Check compressed-air line (7) for carbonization.

If carbonization is present:

Replace compressed-air lines between compressor (1), compressed-air drier and 4-circuit protection valve.

5

Remove cross-type plate (8) at compressor (1) or at power-steering pump (2).

Insert cross-type plate (8) in compressor (1) and secure with grease against slipping.

High-temperature grease

*BR00.45-Z-1051-06A

6

Remove compressor (1) at crankcase.

Collect escaping engine oil.

Turn drive gear, if necessary. Tighten bolts diagonally.

Screw/bolt, compressor to crankcase

*BA13.30-N-1006-01H

7

Remove fitting (3) at compressor (1).

Only if fitting (3) is leaky or compressor (1) will be replaced.

Replace sealing ring.

Fitting, compressed air line to compressor

*BA13.30-N-1007-01H

8

Install in the reverse order

9

Check engine oil level.

If engine oil level is incorrect,

correct engine oil level.

10

Start engine and allow to run in idle for approx. 10 s until the oil pressure is built up; then, allow the engine to run at varying engine speeds.

See information from body manufacturer.

11

Check compressor (1) for leaks.

Carry out visual inspection.

Compressor (compressed air system)

Number

Designation

Engine 900.9, 902.9, 904.9, 906.9

Engine 924.9, 925.9, 926.9 in model 000.001

BA13.30-N-1004-01H

Banjo bolt, coolant line to compressor

Nm

40

40

Compressor (compressed air system)

Number

Designation

Engine 900.9, 902.9, 904.9, 906.9

Engine 924.9, 925.9, 926.9 in model 000.001

BA13.30-N-1006-01H

Screw/bolt, compressor to crankcase

Nm

50

50

Compressor (compressed air system)

Number

Designation

Engine 900.9, 902.9, 904.9, 906.9

Engine 924.9, 925.9, 926.9 in model 000.001

BA13.30-N-1007-01H

Fitting, compressed air line to compressor

Nm

90

90

Repair materials

Number

Designation

Order number

BR00.45-Z-1051-06A

High-temperature grease

A 000 989 81 51

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