Removing/installing the turbocharger

AR09.40-T-6020CB

Removing/installing the turbocharger

3.4.03

 

Removing/installing

 Danger!

Risk of injury to skin and eyes caused by handling hot or glowing objects.

Wear safety gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

1

Open maintenance flap

 Open the engine compartment flap at the rear and the interior room flap above the engine.

 Installation: Do not close engine compartment flap at the rear yet.

2

Remove front muffler

AR49.10-T-4930CB

3

Disconnect exhaust flex pipe from turbocharger (2)

AR49.10-T-7160CB

4

Remove air intake pipe to turbocharger (2)

AR09.10-T-8131-01CB

5

Remove charge air pipe

AR09.41-T-1311CB

6

Detach shield (1) at turbocharger (2)

AR09.40-T-6020-01CA

7

Remove exhaust flap (3)

AR49.10-T-5505CB

8

Detach connections at turbocharger (2)

AR09.40-T-6020-02CA

9

Remove oil return line on turbocharger (2)

 Perform work step from below.

AR09.40-T-6021CB

10

Detach exhaust manifold (4) at turbocharger (2)

AR09.40-T-6020-04CA

11

Pull out carrier (5)

 The carrier (5) is attached using the bolts on the turbocharger (2) flange.

12

Install in reverse order



General information, function, Start stop button

AH15.30-N-1000-01BB

13

Have a second person crank engine with starter until oil pressure has been built up

 In order to prevent the engine firing hold down the Stop pushbutton switch in the engine compartment and press the Start pushbutton switch otherwise there is a risk of engine damage.

 Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near engine

 Secure vehicle to prevent it from moving off by itself.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

14

Relieve oil pressure in engine

 Do not start engine until oil pressure has built up otherwise there is a risk of engine damage.

 Crank engine by simultaneously pressing the Start pushbutton switch (S1/10) and the Stop pushbutton switch (S1/11) until the indicator lamp for oil pressure goes out.

Simultaneous pressing prevents the engine firing.



General information, function, Start stop button

AH15.30-N-1000-01BB

15

Close engine compartment flap at rear