AR05.30-W-3510C | Replace valve stem seals. | 13.3.08 |
ENGINES 457.9 in MODEL 374, 375, 940, 942, 943, 944, 958
W05.30-1080-08
1 Valve tool
2 Conical piece
3 Valve spring retainer
6 Seal ring (only for engine with code (MS4) BlueTec 4 or with code (MS5) BlueTec 5 up to engine end no. 111124)
7 Valve guide
4 Valve spring
5 Valve stem seal
W05.30-1090-02
7 Valve guide
8 Cylinder brush
9 Drift
W05.30-1069-11
14 Inlet valves
15 Exhaust valves
Modification notes
10.3.08 | Remove seal ring in valve guide, added. | Step 5 | |
Valve stem seal and valve guide changed, added. | Step 10 |
| Removing | ||
1 | Remove nozzle holder combination | ||
2 | Remove cylinder head | ||
3 | Remove valve springs (4) and valve stem seals (5) | ||
Pliers | |||
Magnetic pin | |||
Valve tool kit | |||
4 | Mark intake valves (14) and exhaust valves (15) and pull out of cylinder head | ||
5 | Remove sealing ring (6) in valve guide (7) | Only for vehicles with code (MS4) BlueTec 4 or with code (MS5) BlueTec 5 up to engine end no. 111124. | |
| Hooked wire for removing sealing ring from valve guide | ||
6 | Clean valve guides (7) using a cylinder brush (8) | | |
| Checking | ||
7 | Check intake valves (14) and exhaust valves (15) for additional applicability | The valve stems must have no surface damage. The grooves in the cotters must not be worn and the chrome layer on the valve stems must not be damaged. The valve seats must not be scorched. Replace the concerned intake valves (14) and exhaust valves (15) if necessary. | |
8 | Inspect inside diameter of valve guides (7) using drift (9) | ||
| |||
If it is possible to insert side of drift (9) marked with "+" into valve guide (7): | |||
Replace corresponding valve guide (7). | |||
| Install | ||
9 | Insert intake valves (14) and exhaust valves (15) into the cylinder head | Oil valve stems with engine oil. If used intake valves (14) and exhaust valves (15) are reinstalled then note markings on them. | |
10 | Insert valve springs (4) and new valve stem seals (5) | Install the modified valve stem seals (5) only. | |
Sleeve | |||
Valve tool kit | |||
| Valve stem seal and valve guide modified | As of engine end no. 111125 | |
11 | Install cylinder head | ||
12 | Install nozzle holder combination |
Test values for valve guides
Number | Designation | Engine | ||
BE05.30-N-1003-02L | Inside diameter pressed in | Default | mm | 9.000...9.022 |
Wear limit | mm | 9.050 | ||
000 589 10 68 00
Magnetic pin
Cylinder brush
Drift
Sleeve
117 589 03 23 00
210 589 00 40 00
346 589 01 61 00
541 589 00 61 00
Valve tool kit
Pliers
606 589 00 37 00