ar0530b4202c
Grind valves
Type ar · emne 05.30 · version 0201 · 2020-02-22
Gælder for: Engine 457.9, 904.9, 906.9, 924.9, 926.9 (except 926.942) in model 368.0/1, 382.1 (except 382.171/176), 384.06/07, 634.0, 979.2 Engine 460.984 in model 934.### #R Engine 460.984 in model 934.### #S
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Placering
Funktionsgruppe 1 Motor › 05 Motorstyring › 05.30 Ventiler — Serie 368 (modeller 0**, 1**) · Serie 382 (modeller 111, 123, 134, 135, 143, 153, 154, 155, 156, 157, 158, 175, 177, 178, 180, 181, 182, 184, 185, 186, 187, 188, 189, 190) · Serie 384 (modeller 06*, 07*) · Serie 460 (modeller 984) · Serie 634 (modeller 0**) · Serie 904 (modeller 9**) · Serie 906 (modeller 9**) · Serie 934 · Serie 979 (modeller 2**)
EinPAS 15 Motor › 15.17 Motorstyring › 15.17.30 ventildrev — Serie 368 (modeller 0**, 1**) · Serie 382 (modeller 111, 123, 134, 135, 143, 153, 154, 155, 156, 157, 158, 175, 177, 178, 180, 181, 182, 184, 185, 186, 187, 188, 189, 190) · Serie 384 (modeller 06*, 07*) · Serie 460 (modeller 984) · Serie 634 (modeller 0**) · Serie 904 (modeller 9**) · Serie 906 (modeller 9**) · Serie 934 · Serie 979 (modeller 2**)
Gælder også for motorer/gearkasser: 457 9**, 924 9**, 926 900, 926 910, 926 911, 926 912, 926 913, 926 914, 926 915, 926 916, 926 917, 926 918, 926 919, 926 920, 926 921, 926 924, 926 925, 926 926, 926 927, 926 928, 926 929, 926 930, 926 932, 926 933, 926 934, 926 935, 926 937, 926 938, 926 941, 926 945, 926 946, 926 947, 926 948, 926 949, 926 950, 926 956, 926 959, 926 960, 926 961, 926 969, 926 970, 926 971, 926 972, 926 973, 926 974, 926 975, 926 976, 926 985, 926 986, 926 987, 926 988, 926 989, 926 990, 926 991, 926 992, 926 993, 926 994, 926 995, 926 996, 926 997, 926 998, 926 999
AR05.30-B-4202C
| Grind valves
| 07.02.2020
|
Engine
| 457.9, 904.9, 906.9, 924.9, 926.9 (except 926.942) in model 368.0/1, 382.1 (except 382.171/176), 384.06/07, 634.0, 979.2
|
Engine
| 460.984 in model 934.### #R
|
Engine
| 460.984 in model 934.### #S
|
1
| Valve
|
2
| Valve grinder
|
|
|
|
A
| Valve seat face angle
|
B
| Valve head diameter
|
C
| Valve length
|
E
| Valve stem diameter
|
F
| Valve seat face width
|
G
| Control diameter against the position (H)
|
H
| Position relative to the diameter (G)
|
|
| Machining
|
|
|
1
| Clean the valve (1), remove any carbonized oil residues
| Do not rework/rectify the seat face of the engine intake valves 457.9. In case of excessive wear or damage, replace them.
|
|
2
| Properly fasten the valve (1) to the grinder (2)
| Keep the valve head as close as possible to the mandrel so as to prevent oscillation/vibration.
|
|
3
| Adjust the angle to the valve seat face on the grinder scale
| Observe the values for intake or exhaust valves.
|
|
|
|
| Valve seat angle on valve
| *BE05.30-B-1003-01D
|
4
| By means of the grinder feed, slowly bring the valve seat face (1) closer to the grinding wheel
|
|
|
5
| Grind at a slow feed speed until the seating face is perfectly clean and without deformation all over the circumference
| After rework, the control values should match the prescribed values.
|
|
|
|
| Valve head diameter
| *BE05.30-B-1004-01D
|
|
|
| Valve seat width
| *BE05.30-B-1005-01D
|
|
|
| Valve stem diameter
| *BE05.30-B-1007-01D
|
|
|
| Control diameter in relative position of intake valve
| *BE05.30-B-1008-01D
|
|
|
| Control diameter in relative position of exhaust valve
| *BE05.30-B-1009-01D
|
|
|
| Maximum permissible eccentricity of valve seat face, in relation to the stem
| *BE05.30-B-1010-01D
|
6
| Remove the valve (1) from the grinder mandrel
|
|
|
7
| If necessary, grind the stem end top (face in contact with the rocker), with the valve (1) on the prismatic support of the grinder (2)
| The length of the valve (C) must remain within the specified limits.
|
|
|
|
| Valve length
| *BE05.30-B-1006-01D
|
Test value for the valves
|
Number
| Designation
|
|
| Engines 457.9, 460.984
| Engine 904.9 until 415751
|
BE05.30-B-1003-01D
| Valve seat angle on valve
| intake
| graus
| -
| 20
|
|
|
| intake
| graus
| 30
| -
|
|
|
| exhaust
| graus
| -
| 36
|
|
|
| exhaust
| graus
| 45
| 45
|
Test value for the valves
|
Number
| Designation
|
|
| Engine 902.9,
Engine 906.9 from 415752
| Engines 924.9, 926.9
|
BE05.30-B-1003-01D
| Valve seat angle on valve
| intake
| graus
| 20
| 20
|
|
|
| intake
| graus
| -
| -
|
|
|
| exhaust
| graus
| 36
| 36
|
|
|
| exhaust
| graus
| 45
| 45
|
Test value for the valves
|
Number
| Designation
|
|
| Engines 457.9, 460.984
| Engine 904.9 until 415751
|
BE05.30-B-1004-01D
| Valve head diameter
| intake
| mm
| 45,3...45,7
| 33,9...34,1
|
|
|
| exhaust
| mm
| 40,9...41,3
| 37,8...38,2
|
Test value for the valves
|
Number
| Designation
|
|
| Engine 902.9,
Engine 906.9 from 415752
| Engines 924.9, 926.9
|
BE05.30-B-1004-01D
| Valve head diameter
| intake
| mm
| 33,9...34,1
| 33,9...34,1
|
|
|
| exhaust
| mm
| 37,8...38,2
| 37,8...38,2
|
Test value for the valves
|
Number
| Designation
|
|
|
| Engines 457.9, 460.984
| Engine 904.9 until 415751
|
BE05.30-B-1005-01D
| Valve seat width
| intake
| 20 degrees angle
| mm
| -
| 3,3
|
|
|
| intake
| 30 degrees angle
|
| 3,5...4,5
| -
|
|
|
| Exhaust
| 20 degrees angle
| mm
| -
| -
|
|
|
| Exhaust
| 36 degrees angle
| mm
| -
| 3,63
|
|
|
| Exhaust
| 45 degrees angle
| mm
| 3,5...4,5
| 3,35
|
Test value for the valves
|
Number
| Designation
|
|
|
| Engine 902.9,
Engine 906.9 from 415752
| Engines 924.9, 926.9
|
BE05.30-B-1005-01D
| Valve seat width
| intake
| 20 degrees angle
| mm
| 3,19
| 3,19
|
|
|
| intake
| 30 degrees angle
|
| -
| -
|
|
|
| Exhaust
| 20 degrees angle
| mm
| -
| -
|
|
|
| Exhaust
| 36 degrees angle
| mm
| 3,63
| 3,63
|
|
|
| Exhaust
| 45 degrees angle
| mm
| 3,35
| 3,35
|
Test value for the valves
|
Number
| Designation
|
|
| Engines 457.9, 460.984
| Engine 904.9 until 415751
|
BE05.30-B-1006-01D
| Valve length
| intake
| mm
| 145,0
| 125,70...126,10
|
|
|
| exhaust
| mm
| 145,0
| 149,30...149,70
|
Test value for the valves
|
Number
| Designation
|
|
| Engine 902.9,
Engine 906.9 from 415752
| Engines 924.9, 926.9
|
BE05.30-B-1006-01D
| Valve length
| intake
| mm
| 125,65...125,95
| 128,45...129,05
|
|
|
| exhaust
| mm
| 149,30...149,70
| 149,30...149,70
|
Test value for the valves
|
Number
| Designation
|
|
| Engines 457.9, 460.984
| Engine 904.9 until 415751
|
BE05.30-B-1007-01D
| Valve stem diameter
| intake
| mm
| 8,935...8,950
| 7,935...7,950
|
|
|
| exhaust
| mm
| 8,925...8,940
| 7,925...7,940
|
Test value for the valves
|
Number
| Designation
|
|
| Engine 902.9,
Engine 906.9 from 415752
| Engines 924.9, 926.9
|
BE05.30-B-1007-01D
| Valve stem diameter
| intake
| mm
| 7,935...7,950
| 7,935...7,950
|
|
|
| exhaust
| mm
| 7,925...7,940
| 7,925...7,940
|
Test value for the valves
|
Number
| Designation
|
|
| Engines 457.9, 460.984
| Engine 904.9 until 415751
|
BE05.30-B-1008-01D
| Control diameter in relative position of intake valve
| G diameter
| mm
| 42,0
| 31,0
|
|
|
| H position (new)
| mm
| 3,95...4,25
| 2,9...3,1
|
|
|
| H position (minimum after machining)
| mm
| 2,9 (ou maior)
| 2,7
|
Test value for the valves
|
Number
| Designation
|
|
| Engine 902.9,
Engine 906.9 from 415752
| Engines 924.9, 926.9
|
BE05.30-B-1008-01D
| Control diameter in relative position of intake valve
| G diameter
| mm
| 31,0
| 31,0
|
|
|
| H position (new)
| mm
| 2,8...3,1
| 2,8...3,1
|
|
|
| H position (minimum after machining)
| mm
| 2,7
| 2,7
|
Test value for the valves
|
Number
| Designation
|
|
| Engines 457.9, 460.984
| Engine 904.9 until 415751
|
BE05.30-B-1009-01D
| Control diameter in relative position of exhaust valve
| G diameter
| mm
| 39,0
| 36,0
|
|
|
| H position (new)
| mm
| 3,0...3,3
| 2,9...3,2
|
|
|
| H position (minimum after machining)
| mm
| 2,3
| 2,5
|
Test value for the valves
|
Number
| Designation
|
|
| Engine 902.9,
Engine 906.9 from 415752
| Engines 924.9, 926.9
|
BE05.30-B-1009-01D
| Control diameter in relative position of exhaust valve
| G diameter
| mm
| 36,0
| 36,0
|
|
|
| H position (new)
| mm
| 2,9...3,2
| 2,9...3,2
|
|
|
| H position (minimum after machining)
| mm
| 2,5
| 2,5
|
Test value for the valves
|
Number
| Designation
|
|
| Engines 457.9, 460.984
| Engine 904.9 until 415751
|
BE05.30-B-1010-01D
| Maximum permissible eccentricity of valve seat face, in relation to the stem
| intake
| mm
| 0,03
| 0,03
|
|
|
| exhaust
| mm
| 0,03
| 0,03
|
Test value for the valves
|
Number
| Designation
|
|
| Engine 902.9,
Engine 906.9 from 415752
| Engines 924.9, 926.9
|
BE05.30-B-1010-01D
| Maximum permissible eccentricity of valve seat face, in relation to the stem
| intake
| mm
| 0,03
| 0,03
|
|
|
| exhaust
| mm
| 0,03
| 0,03
|
