AR01.40-S-8000SE | Remove/install timing case cover | 16.6.10 |
ENGINES 642 in MODEL 639
ENGINES 642.896 /898 /992 /993 in MODEL 906
D01.40-1107-06
Shown on engine 642 in model 639
1 Pulley
2 Timing case cover
3 Fitting sleeves
4 Bolts
Modification notes
| Remove/install | ||
1 | Remove viscous fan clutch | ||
2 | Crank engine and place piston of cylinder 1 to ignition TDC | The top dead center marking on the vibration damper must be flush with the stay on the timing case cover (2). | |
Model 639 | |||
Model 906 | |||
3 | Remove front radial shaft sealing ring | Installation: Only install front radial shaft sealing ring after installing timing case cover (2). | |
4 | Remove fan drive | Model 639 | |
Model 906 | |||
5 | Remove poly-V belt tensioning device | ||
6 | Remove guide pulley (1) | | |
7 | Remove oil pan bottom section | Model 639 | |
Model 906 | |||
8 | Remove timing case cover (2) with fitting sleeves (3) and sealing surfaces | The fitting sleeves (3) are no longer required. | |
Installation: Apply sealant, then place timing case cover (2) in place and tighten bolts (4) on timing case cover (2) finger-tight. Loosen lower bolts (4) again and insert centering sleeve in the timing case cover (2). Tighten all bolts on timing case cover (2) and remove centering sleeve. | |||
| |||
Model 639 | |||
Model 906 | |||
Centering sleeve | |||
Sealant | |||
| Notes on sealant path for timing case cover | ||
9 | Install in the reverse order |
Crankcase, timing case cover, end cover
Number | Designation | Engine | Engine | |||
BA01.40-N-1002-01S | Bolt, timing case cover to cylinder crankcase | Nm | 10 | 10 | ||
Oil pan
Number | Designation | Engine | |||
BA01.45-N-1007-01Q | Bolt, oil pan to timing case cover | M6 | Nm | 14 | |
Oil pan
Number | Designation | Engine | ||
BA01.45-N-1010-01R | Bolt, oil pan to timing case cover | M6 | Nm | 14 |
Belt tensioning device
Centering sleeve
642 589 00 14 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1013-01A | Loctite 5970 sealant | A 003 989 98 20 |
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