Remove/install engine with transmission · ar0110s2401a · Mercedes-Benz WIS

AR01.10-S-2401A

Remove/install engine with transmission

1.10.08

ENGINE 611.980 in MODEL 638.094 /194 /294
with CODE (MQ4) Engine OM611 DE22 LA (75 kW)
with CODE (MQ5) Engine OM611 DE22 LA (90 kW)

ENGINE 611.980 in MODEL 638.094 /194 with CODE (MQ3) Engine OM611 DE22 A (60 kW)

S01.10-2523-09

1 Left drive shaft

2 Radiator

3 Charge air cooler

4 Bolt

8 Carrier

9 Right lifting eye

10 Left lifting eye

5 Power steering pump

6 Screw clamp

7 Brake auxiliary fluids container

 	Remove/install
1	Remove engine with axle/engine subframe		AR01.10-S-2402A
2	Unscrew bolts (1) on left and right drive shaft on transmission	 Tie up drive shaft.	AR33.30-S-6500M
		 Remove drive shaft at transmission end.
3	Remove cooler (2)	 The charge air cooler (3) remains attached to the cooler (2).	AR20.20-S-3865D
4	Remove poly-V belt		AR13.22-S-1202B
5	Unscrew bolts (4) for power steering pump (5) on timing case cover		*BA46.30-N-1011-01A
			*001589760900
6	Unscrew screw clamp (6) on the brake auxiliary fluids container (7) on the carrier (8)
7	Unscrew engine mount at the rear on generator support	 Expose engine mount at the rear.	AR22.10-S-1160B
8	Attach engine hoist to the lifting eyes (9, 10)
9	Remove engine from axle/engine subframe	Installation: Align engine with transmission.
10	Install in the reverse order

 Power steering pump

Number	Designation			Model 638 with steering 763.000


BA46.30-N-1011-01A	Bolt, power steering pump to timing case cover	8.8	Nm	18.5
		10.9	Nm	-

External Torx set

001 589 76 09 00