AP42.60-T-4283BB | Clean cyclone separator, replace filter | 8.3.10 |
MODELS NMB613.358 /367 /368 /388, 671.015 /020 /021 /030 /042 /332 /333
T42.60-0020-02
Illustrated on model 613.358
11 Cyclone separator
12 Connector
T42.60-0019-06
1 Switches
2 Bolt
3 Cyclone separator housing
4 Sealing ring
5 Drain valve
6 Bolt
7 Cyclone separator insert
8 Filter
9 Valve core
10 Sealing ring
| Disassemble | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near engine | Secure vehicle to prevent it from moving. | |
| Notes on self-locking nuts and bolts | All models | |
1 | Depressurize cyclone separator (11) | To do this, switch on the ignition and lower the reservoir pressure of the compressed-air system to approx. 9 bar by operating the service brake. Then start the engine and fill the compressed-air system up to the cut off of the pressure regulator. Switch off the engine and switch off the ignition. | |
2 | Remove the cover panel in front of the cyclone separator (11) | If installed | |
3 | Detach connector (12) from switch (1) of the drain valve (5) | ||
4 | Detach drain valve (5) from cyclone separator housing (3) | To do this, unscrew the bolts (2) and counterhold the nuts in the process. For better access, remove the cyclone separator (11) if necessary. | |
5 | Remove the cyclone separator insert (7) from the cyclone separator housing (3) | ||
| Clean | ||
6 | Clean the cyclone separator insert (7) | ||
7 | Clean the cyclone separator housing (3) inside and outside | ||
8 | Remove screws (6) | ||
9 | Disassemble the drain valve (5) | ||
| Clean | ||
10 | Clean all parts of the drain valve (5) | ||
| Assemble | ||
11 | Assemble drain valve (5) | Replace the filter (8), valve core (9) and sealing rings (10). Grease the sealing rings (10) lightly before installation. | |
ATE grease | |||
12 | Screw in screws (6) | ||
13 | Install the cyclone separator insert (7) in the cyclone separator housing (3) | Replace the sealing rings (4) and grease lightly before installation. | |
ATE grease | |||
14 | Install drain valve (5) on cyclone separator housing (3) | To do this, unscrew the bolts (2) and counterhold the nuts in the process. | |
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15 | Install connector (12) on switch (1) of the drain valve (5) | Grease the connector (12) with anticorrosion grease before assembly. | |
Grease | |||
16 | Start engine | ||
17 | Check the cyclone separator (11) for leaks | ||
18 | Check drainage function of the cyclone separator (11) | Depending on the version the drain valve (5) is either actuated when the doors are opened, the service brake is operated or over a time interval. | |
19 | Turn off engine | ||
20 | Depending on the vehicle model, if necessary install existing cover panel in front of the cyclone separator (11) |
Air drier
Number | Designation | Model | Model | |
BA42.60-N-1002-01B | Bolt, cyclone separator housing to drain valve | Nm | 5 | 5 |
Torque wrench
001 589 75 21 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1006-06A | Anti-corrosion grease 40 g / DB supply specification 6834.00 | A 001 989 37 51 10 |
BR00.45-Z-1014-06A | ATE grease | - |
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